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US3743003A Expired / Lapsed US ⏱️ 0.0 years remaining

Making investment shell molds inhibited against reaction with molten reactive and refractory casting metals

Assignee: Selmet Inc
•
Filing: 1971-06-03
•
Granted: 1973-07-03
•
Expires: 1991-06-03
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Abstract

Abstract An investment shell mold inhibited against reaction with molten titanium, zirconium and other reactive and refractory metals cast therein is made by investing a pattern with successive dip coats and stucco coats. The first dip coat includes a tungsten and/or molybdenum compound inhibitor-former which is reducible by hydrogen to metallic tungsten or molybdenum. After removal of the pattern, the green mold is dried and then pyrolyzed in an atmosphere of hydrogen under conditions predetermined to convert the inhibitor-former to metallic condition. This creates on the mold interface a coating of metallic molybdenum or tunsten which serves as a physical barrier, inhibiting reaction of a molten reactive or refractory metal subsequently cast in the mold, with the mold material and binder particles of the latter.

Inventors

  • 👤 R Brown

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:46
CPC Classifications
B; B22; B22C; B22C1/00; B22C1/16; B22C1/165; B22C3/00

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 24 words
The method of claim 1 wherein the inhibitor-former comprises at least one member of the group consisting of the oxides of tungsten and molybdenum.
Claim 2
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises tungsten oxide.
Claim 3
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises molybdenum oxide.
Claim 4
Dependent Claim 26 words
The method of claim 1 wherein the inhibitor-former comprises at least one member of the group consisting of tungstic acid, molybdic acid and the salts thereof.
Claim 5
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises tungstic acid.
Claim 6
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises molybdic acid.
Claim 7
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises ammonium metatungstate.
Claim 8
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises lanthanum metatungstate.
Claim 9
Dependent Claim 27 words
The method of claim 1 wherein the inhibitor-former comprises at least one member of the group consisting of the alkoxides and halogenated alkoxides of tungsten and molybdenum.
Claim 10
Dependent Claim 12 words
The method of claim 1 wherein the inhibitor-former comprises molybdenum chloroethoxide ethylate.
Claim 11
Dependent Claim 12 words
The method of claim 1 wherein the inhibitor-former comprises tungsten chloroethoxide ethylate.
Claim 12
Dependent Claim 26 words
The method of claim 1 wherein the inhibitor-former comprises at least one member of the group consisting of the halides and oxyhalides of tungsten and molybdenum.
Claim 13
Dependent Claim 11 words
The method of claim 13 wherein the halide comprises a chloride.
Claim 14
Dependent Claim 11 words
The method of claim 13 wherein the oxyhalide comprises an oxychloride.
Claim 15
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises tungsten chloride.
Claim 16
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises tungsten oxychloride.
Claim 17
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises molybdenum chloride.
Claim 18
Dependent Claim 11 words
The method of claim 1 wherein the inhibitor-former comprises molybdenum oxychloride.
Claim 19
Dependent Claim 24 words
The method of claim 1 wherein included in the first dip coat is a quantity of tungsten in the form of a metallic powder.
Claim 20
Dependent Claim 24 words
The method of claim 1 wherein included in the first dip coat is a quantity of molybdenum in the form of a metallic powder.
Claim 21
Dependent Claim 30 words
The method of claim 1 wherein the shell is heat cured in a purging atmosphere of hydrogen for substantially complete removal of the gaseous hydrogenation by-products from the mold environment.
Claim 22
Dependent Claim 21 words
The method of claim 1 wherein the mold is heat cured in an atmosphere of hydrogen admixed with an inert gas.
Claim 23
Dependent Claim 17 words
The method of claim 1 wherein the mold is heat cured in an atmosphere of cracked ammonia.
Claim 24
Dependent Claim 33 words
The method of claim 1 wherein the shell is heat cured in an atmosphere of hydrogen at a temperature of from 900*K. to 2500*K. for a time of from 2 to 4 hours.

References Cited (Backward Citations)

CA868258A Cited
US1772490A Cited
US3158912A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-07-02 1977-01-01 1977-07-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-07-02 1981-01-01 1981-07-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-07-02 1985-01-01 1985-07-03 $7700.00 Window Closed / Lapsed

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