Abstract Method and apparatus are provided for manufacture of dry particulate food products. In the method, particles of a fluid edible dispersion are provided in the drying chamber of the spray dryer. Circulating air is introduced into the chamber. The circulating air is of a quantity, temperature and humidity sufficient to dry the particles. A fraction of the dried particles is entrained in the circulating air and is subsequently separated to provide a first fraction of particles having a relatively high bulk density. A second fraction of particles is removed from the chamber by gravity and is simultaneously conveyed and cooled to provide a product having relatively low bulk density and rapid sinkability and solubility.
A method for drying liquid coffee whitener so as to simultaneously provide a first product having a relatively high bulk density and a second product having a relatively low bulk density and good sinking characteristics, comprising providing particles of a liquid coffee whitener dispersion in the drying chamber of a spray dryer, introducing circulating air into said chamber, said air being of a quantity, temperature and humidity sufficient to dry said particles and provide an outlet air temperature in the range of from about 190*F to about 210*F, entraining a fraction of said dried particles in said circulating air and removing said circulating air containing a first fraction of particles from said drying chamber, separating said first fraction of particles having a relatively high bulk density of from about 0.60 to about 0.70 grams per cc from said circulating air, removing from said drying chamber a second fraction of coffee whitener particles having a bulk density of from about 0.40 to about 0.55 grams per cc by gravity and simultaneously cooling while conveying only said second fraction to provide a packageable product having relatively low bulk density and rapid sinkability and solubility, said conveying being effected by vibratory conveying so that said dried particles of said second fraction are maintained in slight relative motion in respect to each other and said cooling during said conveying being sufficient to reduce the temperature of said second fraction by at least about 20*F.
Claim 2
Independent Claim
240 words
A method for drying liquid coffee whitener so as to simultaneously provide a first product having a relatively high bulk density and a second product having a relatively low bulk density and good sinking characteristics, comprising providing particles of a liquid coffee whitener dispersion in the drying chamber of a spray dryer, introducing circulating air into said chamber, said air being of a quantity, temperature and humidity sufficient to dry said particles and provide an outlet air temperature in the range of from about 190*F to about 210*F, entraining a fraction of said dried particles in said circulating air and removing said circulating air containing a first fraction of particles from said drying chamber, separating said first fraction of particles having a relatively high bulk density of from about 0.60 to about 0.70 grams per cc from said circulating air, removing from said drying chamber a second fraction of coffee whitener particles having a bulk density of from about 0.40 to about 0.55 grams per cc by gravity and simultaneously cooling while conveying only said second fraction to provide a packageable product having relatively low bulk density and rapid sinkability and solubility, said conveying being effected by vibratory conveying so that said dried particles of said second fraction are maintained in slight relative motion in respect to each other and said cooling during said conveying being sufficient to reduce the temperature of said second fraction by at least about 20*F.
Claim 3
Dependent Claim
28 words
A method in accordance with claim 1 wherein at least a part of said first fraction of dried particles is recycled to said drying chamber as dried particles.
Claim 4
Dependent Claim
30 words
A method in accordance with claim 1 wherein said drying chamber is maintained at a pressure of from about atmospheric to about 2 inches of water vacuum during said drying.