Claims Analysis
Total Claims: 21
Claim 1
Independent Claim
22 words
A composition as in claim 1 wherein said prepolymer has a backbone selected from the group consisting of polyester and polyether backbones.
Claim 2
Dependent Claim
10 words
a curative amount of a multifunctional aromatic diamine curative; and
Claim 3
Dependent Claim
16 words
a stabilizing amount of an organic acid; wherein upon curing said composition produces a void-free casting.
Claim 4
Dependent Claim
13 words
A composition as in claim 1 wherein said prepolymer has a polyether backbone.
Claim 5
Dependent Claim
15 words
A composition as in claim 1 wherein said prepolymer has a poly (tetramethylene ether) backbone.
Claim 6
Dependent Claim
13 words
A composition as in claim 1 wherein said organic diisocyanate is tolylene diisocyanate.
Claim 7
Dependent Claim
16 words
A composition as in claim 1 wherein said high molecular weight, non-volatile, substituted phenol is monofunctional.
Claim 8
Dependent Claim
16 words
A composition as in claim 1 wherein said high molecular weight, non-volatile, substituted phenol is para-phenylphenol.
Claim 9
Dependent Claim
17 words
A composition as in claim 1 wherein said substituted phenol has a molecular weight above about 110.
Claim 10
Dependent Claim
17 words
A composition as in claim 1 wherein said substituted phenol has a molecular weight above about 150.
Claim 11
Dependent Claim
14 words
A composition as in claim 1 wherein said multifunctional aromatic amine curative is difunctional.
Claim 12
Dependent Claim
26 words
A composition as in claim 1 wherein said organic acid is selected from the group consisting of acetic acid, adipic acid, acrylic acid, and cinnamic acid.
Claim 13
Dependent Claim
38 words
A composition as in claim 1 wherein said blocked prepolymer is the adduct of para-phenylphenol and the reaction product of tolylene diisocyanate and poly(tetramethylene ether) glycol, said curative is metaphenylene diamine, and said organic acid is acrylic acid.
Claim 14
Dependent Claim
18 words
A composition as in claim 1 wherein said diamine curative is 1-12 percent by weight of the composition.
Claim 15
Dependent Claim
18 words
A composition as in claim 1 wherein said diamine curative is 1-8 percent by weight of the composition.
Claim 16
Dependent Claim
18 words
A composition as in claim 1 wherein said diamine curative is 2-5 percent by weight of the composition.
Claim 17
Dependent Claim
18 words
A composition as in claim 1 wherein said organic acid is 0.3-3 percent by weight of the composition.
Claim 18
Dependent Claim
18 words
A composition as in claim 1 wherein said organic acid is 0.5-2 percent by weight of the composition.
Claim 19
Dependent Claim
18 words
A composition as in claim 1 wherein said organic acid is 0.6-1.5 percent by weight of the composition.
Claim 20
Dependent Claim
38 words
A process comprising subjecting the composition of claim 1 in a mold to elevated temperature to unblock and cure the residual prepolymer in said mold, thereby forming a fully cured, molded, void-free, solid polyurethane part having elastomeric properties.
Claim 21
Dependent Claim
19 words
A process as in claim 19 wherein said molded part has a thickness of at least about one-sixteenth inch.