Abstract This invention relates to a semiconductor lead attachment system which is particularly useful in the automatic application of external leads to contact areas formed on pellets or dice of semiconductor material. These pellets, prior to subdivision of the pellets from the parent wafer which they constitute, are precisely engaged with and located on a pellet orientation plate. This is accomplished by attaching the parent wafer to the top surface of the orientation plate with a thermally releasable adhesive layer and subdividing the parent wafer with a plurality of grooves into individual pellets while at the same time forming a network of pedestal-shaped supports in the orientation plate which are thermally isolated from each other. Each individual pellet is then selectively released and removed from the orientation plate during the course of heating each pellet while the leads are being bonded thereto.
In an improved semiconductor lead attachment system for applying external leads to contact areas formed on semiconductor pellets which previously constituted a parent wafer, said system having thermal bonding means for joining to said contact areas external leads registered in bonding relation therewith, and having lead-feeding means for feeding successive sets of external leads into bonding relation with the contact areas of pellets successively indexed into bonding relation with the thermal bonding means, wherein a plurality of said semiconductor pellets are secured to the top of pedestal-shaped supports defined by a network of grooves in a semiconductor orientation plate of heat conductive material by a layer of thermally variable adhesive, said pellets being in the same relative position to each other that they occupied in said parent wafer before application thereto to said plate, the improvement comprising heating means associated with said bonding means for reducing the adhesiveness of said adhesive layer during joining of each external lead to its respective contact area to facilitate release of the bonded pellet from the pedestal-shaped support, and means associated with the lead-feeding means for removing from its pedestal each successive heated pellet to which leads are bonded.
Claim 2
Dependent Claim
195 words
In an improved semiconductor lead attachment system for applying external leads to contact areas formed on semiconductor pellets which previously constituted a parent wafer, said system having thermal bonding means for joining to said contact areas external leads registered in bonding relation therewith, and having lead-feeding means for feeding successive sets of external leads into bonding relation with the contact areas of pellets successively indexed into bonding relation with the thermal bonding means, wherein a plurality of said semiconductor pellets are secured to the top of pedestal-shaped supports defined by a network of grooves in a semiconductor orientation plate of heat conductive material by a layer of thermally variable adhesive, said pellets being in the same relative position to each other that they occupied in said parent wafer before application thereto to said plate, the improvement comprising heating means associated with said bonding means for reducing the adhesiveness of said adhesive layer during joining of each external lead to its respective contact area to facilitate release of the bonded pellet from the pedestal-shaped support, and means associated with the lead-feeding means for removing from its pedestal each successive heated pellet to which leads are bonded.
Claim 3
Dependent Claim
37 words
In an improved semiconductor lead attachment system as defined in Claim 1, said heat conductivity material having the ability to absorb any excess residual adhesive material remaining during the bonding step thereby assuring a clear pellet surface.