Composition and process for glazing ceramic ware

Abstract

Abstract THIS PATENT APPLICATION DESCRIBES A COMPOSITION FOR GLAZING CERAMIC WARE, PREPARATIONS USEFUL FOR MAKING SAME, PROCESS FOR GLAZING BODIES AND SUBSTRATES WITH SAME, AND RESULTING COATED CERAMIC BODIES. THE COMPOSITION FOR GLAZING IS CHARACTERIZED BY CONTAINING A PARTICULATE VITRIFIABLE MATERIAL, AT LEAST A SUBSTANTIAL FRACTION OF WHICH IS IN THE PARTICULATE VITREOUS STATE, SAID VITRIFIABLE MATERIAL, AFTER MELTING INTO A FLUENT VITREOUS STATE, BEIG SELF-NUCLEATING OR AUTOCRYSTALLIZABLE OR CRYSTALLIZABLE INTO A SUBSTANTIALLY DIMENSIONALLY STABLE CONTINOUS VITREOUS FILM IN WHICH ARE DISPERED CRYSTALS OF LOW THERMAL EXPANSION. THE GLAZING COMPOSITION IS PARTICULARLY SUITED FOR GLAZING LOW EXPANSION CERAMIC WHITEWARE. SET FORTH AS USEFUL PREPARATIONS. ARE SPECIAL PARTICULATE LITHIA-ALUMINA-SILCIA AND ALKALINE EARTH-ALUMINA-SILICA SYSTEMS MODIFIED WITH FLUX IN PROPORTION CONTROLLED TO RESTRICT THE DEVELOPMENT OF A PRIMARY LOW THERMAL EXPANSION CRYSTALLINE PHASE, SOME OF SAID PREPARATIONS BEING MODIFIED WITH ZIRCONIA. THE GLAZING PROCESS COMPRISES PARTIALLY COATING A CERAMIC BODY WITH THE COMPOSITION FOR GLAZING, FIRING THE COATED BODY AT A TEMPERATURE SUFFICIENTLY HIGH AND FOR A TIME SUFFICIENTLY LONG FOR CONVERTING THE COMPOSITIO INTO A FLUENT CONTINUOUS VITREOUS SURFACE COATING, THEN ADJUSTING THE TEMPERATURE TO A VALUE AT WHICH CRYSTAL GROWTH IN THE SURFACE COATING OCCURS AT A MEASURABLE RATE, AND FINALLY COOLING THE RESULTANT GLAZED WARE AT A RATE CONSISTENT WITH KEEPING THE WARE INTEGRAL. THE INVENTION SHOWS PARTICULAR ADVANTAGE FOR MAKING GLAZES OF ADJUSTABLE AND LOW THERMAL EXPANSION FOR THERMAL SHOCK AND MECHANICAL SHOCK RESISTANT CERAMIC WHITEWARE, FOR EXAMPLE, DINNERWARE, COOKWARE, CERAMIC TILE, ACOUSTICAL TILES OF THE MINERAL TYPE, SANITARY WARE, ARTWARE AND ELECTRICAL AND TECHNICAL PORCELAIN. THE INVENTION IS SPECIALLY ADAPTABLE TO CONVENTIONAL "TWO FIRE" GLAZING PRACTICE.

Inventors

• 👤 Richard Andrew Eppler

Bibliographic Details