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US3676967A Expired / Lapsed US ⏱️ 0.0 years remaining

Forms for concrete wall construction

Assignee: Individual
•
Filing: 1970-07-01
•
Granted: 1972-07-18
•
Expires: 1990-07-01
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Abstract

Abstract Rectangular sheets of galvanized metal pans are assembled to construct wall forms at the construction site. Each pan includes inwardly bent flanges along its peripheral edges. A course of several pans is erected by joining a horizontal row of pans along abutting vertical side flanges. Several courses are stacked in a vertical plane to construct one face of a wall form. The other face of the form is constructed of similar pans in spaced parallel relationship to the first face. The abutting edges of the pans are either welded or joined by connector plates. A plurality of spaced vertical ribs project outwardly from the face of each pan. The ribs provide contiguous coplanar surfaces against which sheet wall covering may be mounted. Spaced between the ribs are columns of louvers which serve as a lath if the wall is plastered. A further option is the use of an insulation panel, nestably received on the inside face of each pan between the peripheral edges thereof. Concrete is poured into the assembled form and the forms remain permanently affixed to the sides of the concrete core.

Inventors

  • 👤 Augustus Frati

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 19:03
CPC Classifications
E; E04; E04B; E04B2/00; E04B2/84; E04B2/86; E04B2/8635

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 208 words
A wall form for concrete wall construction, said form comprising a plurality of modular pans, each pan being formed of sheet metal and having a substantially planar rectangular face, an inturned marginal flange adjacent each peripheral edge of the face, means forming parallel columns of shrouded louvers extending outwardly from the plane of the face, each pan further including a plurality of vertical ribs projecting outwardly from the plane of the face, the faces of several pans being substantially vertical and aligned along a substantially horizontal course, the flangEs of adjacent pans of the course abutting one another, a second course of like pans, the second course being spaced from the first course, means securing adjacent flanges together and maintaining a spaced parallel relationship between the courses, the means securing adjacent flanges and maintaining the spaced parallel relationship including a planar connector, said connector having a pair of horizontal reaches, and means forming a bendable tab at each end of each reach, said reaches being continuous from said first course to said second course, meanS forming registered apertures in adjacent portions of abutting pans, the bendable tabs extending through the registered apertures and being bent to lie in a plane substantially parallel to the plane of the reach.
Claim 2
Dependent Claim 208 words
A wall form for concrete wall construction, said form comprising a plurality of modular pans, each pan being formed of sheet metal and having a substantially planar rectangular face, an inturned marginal flange adjacent each peripheral edge of the face, means forming parallel columns of shrouded louvers extending outwardly from the plane of the face, each pan further including a plurality of vertical ribs projecting outwardly from the plane of the face, the faces of several pans being substantially vertical and aligned along a substantially horizontal course, the flangEs of adjacent pans of the course abutting one another, a second course of like pans, the second course being spaced from the first course, means securing adjacent flanges together and maintaining a spaced parallel relationship between the courses, the means securing adjacent flanges and maintaining the spaced parallel relationship including a planar connector, said connector having a pair of horizontal reaches, and means forming a bendable tab at each end of each reach, said reaches being continuous from said first course to said second course, meanS forming registered apertures in adjacent portions of abutting pans, the bendable tabs extending through the registered apertures and being bent to lie in a plane substantially parallel to the plane of the reach.
Claim 3
Dependent Claim 87 words
A wall form constructed in accordance with claim 1 further including wall tie means, said wall tie means comprising a rod having parallel depending legs at the opposite ends thereof, each pan being of one piece construction and having an inwardly projecting depressed looped protuberance on its face, each leg engaging the protuberance of an opposite pan, the wall form further including a poured concrete core between the courses, the wall tie means preventing the buckling of the pans when the concrete is poured into the form.
Claim 4
Dependent Claim 25 words
A wall form constructed in accordance with claim 1 wherein insulating pads are provided, said pads being nestably received between the flanges of each pan.
Claim 5
Dependent Claim 69 words
A wall form constructed in accordance with claim 1 the wall form further including a poured concrete core between the courses, a water feed pipe, said water feed pipe being positioned adjacent the louvers, a course including the louvered pan further including an exterior plaster coating, the plaster coating extending into selected shrouded louvers of the pan, the plaster coating covering the water feed pipe, thereby concealing said pipe.
Claim 6
Dependent Claim 50 words
A wall constructed in accordance with claim 4 wherein the louvered pan further includes a plurality of vertical ribs, said ribs prOjecting outwardly from the plane of the face thereof, the ribs being positioned between the columns of shrouded louvers, the water feed pipe being positioned between two adjacent ribs.
Claim 7
Dependent Claim 24 words
A wall constructed in accordance with claim 4 wherein conduit means is positioned between the courses, the conduit means including electrical and sewage conduits.
Claim 8
Dependent Claim 105 words
A wall form constructed in accordance with claim 1 wherein one of the horizontal reaches extends between a first pair of apertures of pans in opposed courses, said first pair of apertures being positioned in proximate relatiOn to the lower edge of the respective pans, a second of the horizontal reaches extending between a second pair of apertures of pans in opposed courses, said second pair of apertures being positioned in proximate relation to the upper edge of the respective pans, whereby a wall form for the pouring of concrete walls and withstanding the static pressures of the poured concrete without substantial deflection is provided.
Claim 9
Dependent Claim 72 words
A wall form constructed in accordance with claim 7 wherein each of the horizontal reaches includes at least one other tab at each end thereof, each of the other tabs lying in a plane substantially perpendicular to the plane of the reach and parallel to the plane of the face of the respective pan, and in abutting contact with the pan, whereby displacement of the pans from their aligned course is restricted.
Claim 10
Dependent Claim 102 words
A wall form constructed in accordance with claim 1 wherein the connector includes means forming a notched portion on the upper edge of a horizontal reach, means aligning the notched portions of each connector joining successive pans of a course, the wall form further including an elongate horizontal reinforcing rod, said rod having an effective length greater than the combined length of at least two successive pans in a course, said rod being nestably received in the aligned notches of the reaches, thereby preventing deflections of the courses during pouring of The core and reinforcing the concrete structure of a finished wall.
Claim 11
Dependent Claim 207 words
A wall form for concrete wall construction, said form comprising a plurality of metal pans, each of said pans having a substantially planar rectangular face, an inturned marginal flange adjacent each peripheral edge of the face, the flanges being inclined from the plane of the face at an acute angle, a group of pans being aligned along a horizontal course, a second group of pans being aligned along an opposed horizontal course and in parallel spaced relationship to the first mentioned course, means for pouring a concrete core into the wall form directly between the courses, the flanges of adjacent pans in each course abutting one another, means securing the adjacent pans together, and means for lockingly engaging a wall anchoring device driven toward the wall core, the adjacent flanges forming an inwardly tapered open faced hollow V-channel, said last named means including said hollow V-channel, the pans having a juncture line at the intersection of the abutting flanges, the V-channel being positioned at the juncture line, the hollow V-channel being adapted to receive anchoring devices which are subsequently driven into the wall with the abutting portion of the flanges spreading apart to receive and lockingly engage the anchoring device to affix an object to the wall.
Claim 12
Dependent Claim 207 words
A wall form for concrete wall construction, said form comprising a plurality of metal pans, each of said pans having a substantially planar rectangular face, an inturned marginal flange adjacent each peripheral edge of the face, the flanges being inclined from the plane of the face at an acute angle, a group of pans being aligned along a horizontal course, a second group of pans being aligned along an opposed horizontal course and in parallel spaced relationship to the first mentioned course, means for pouring a concrete core into the wall form directly between the courses, the flanges of adjacent pans in each course abutting one another, means securing the adjacent pans together, and means for lockingly engaging a wall anchoring device driven toward the wall core, the adjacent flanges forming an inwardly tapered open faced hollow V-channel, said last named means including said hollow V-channel, the pans having a juncture line at the intersection of the abutting flanges, the V-channel being positioned at the juncture line, the hollow V-channel being adapted to receive anchoring devices which are subsequently driven into the wall with the abutting portion of the flanges spreading apart to receive and lockingly engage the anchoring device to affix an object to the wall.
Claim 13
Dependent Claim 17 words
A wall form constructed in accordance with claim 10 further including conduit means positioned between the courses.
Claim 14
Dependent Claim 25 words
A wall form constructed in accordance with claim 11 wherein the conduit means includes at least one electrical conduit and at least one sewage conduit.
Claim 15
Dependent Claim 40 words
A wall form constructed in accordance with claim 10 wherein the pans are arranged in several courses with the courses being stacked and means securing the abutting flanges of pans in adjacent courses, the securing means including a fused weld.
Claim 16
Dependent Claim 25 words
A wall form constructed in accordance with claim 10 wherein insulating pads are provided, said pads being nestably received within the flanges of each pan.
Claim 17
Dependent Claim 84 words
A wall form constructed in accordance with claim 10 further including wall tie means, said wall tie means comprising a rod having parallel depending legs at the opposite ends thereof, each pan having an inwardly projecting protuberance formed in its face, the legs of each wall tie means engaging the protuberances of opposite pans in opposed courses, the wall form further including a poured concrete core between the courses, whereby the wall tie means prevents buckling when the concrete is poured into the form.
Claim 18
Dependent Claim 183 words
A wall form for concrete wall construction, said form comprising a plurality of edge abutting modular pans, each pan being formed of sheet metal and having a substantially planar rectangular face, the faces of several pans being substantially vertical and aligned along a substantially horizontal course, a second course of like pans, the second course being spaced from the first course, means securing adjacent pans of each course together, means maintaining a spaced parallel relationship between courses, means forming an opening through the wall form, said opening means including a frame member, said frame member including a first portion, said first portion being of a width at least equal to the distance between the courses, the width of said first portion bridging pans in opposed courses in a plane perpendicular to the planes of the courses, a second portion, said second portion including a flange extending perpendicularly to the first portion and overlying an area of the face of a pan in one of the courses and means for anchoring the frame member to a concrete core to be poured into the form.
Claim 19
Dependent Claim 183 words
A wall form for concrete wall construction, said form comprising a plurality of edge abutting modular pans, each pan being formed of sheet metal and having a substantially planar rectangular face, the faces of several pans being substantially vertical and aligned along a substantially horizontal course, a second course of like pans, the second course being spaced from the first course, means securing adjacent pans of each course together, means maintaining a spaced parallel relationship between courses, means forming an opening through the wall form, said opening means including a frame member, said frame member including a first portion, said first portion being of a width at least equal to the distance between the courses, the width of said first portion bridging pans in opposed courses in a plane perpendicular to the planes of the courses, a second portion, said second portion including a flange extending perpendicularly to the first portion and overlying an area of the face of a pan in one of the courses and means for anchoring the frame member to a concrete core to be poured into the form.

References Cited (Backward Citations)

US1616977A Cited
US1852002A Cited
US2017973A Cited
US2116886A Cited
US2248348A Cited
US2919572A Cited
US3255563A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-07-18 1976-01-17 1976-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-07-18 1980-01-17 1980-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-07-18 1984-01-17 1984-07-18 $7700.00 Window Closed / Lapsed

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