Composition and process for glazing ceramic ware

Abstract

Abstract THIS PATENT APPLICATION DESCRIBES A METHOD AND COMPOSITION FOR BLAZING CERAMIC WARE WITH A HIGH GLOSS, LOW EXPANSION GLAZE, PREPARATION USEFUL FOR MAKING SAME, PROCESS FOR GLAZING BODIES AND SUBSTRATES WITH SAME, AND RESULTING COATED CERAMIC BODIES. THE COMPOSITION FOR GLAZING IS CHARACTERIZED BY CONTAINING A PARTICULATE VITRIFIABLE MATERIAL, AT LEAST A SUBSTANTIAL FRACTION OF WHICH IS IN THE PARTICULATE VITREOUS STATE, SAID VITRIFIABLE MATERIAL, AFTER MELTING INTO A FLUENT VIRTEOUS STATE, BEING SELF-NUCLEATING OR AUTOCRYSTALLIZABLE OR CRYSTALLIZABLE INTO A SUBSTANTIALLY DIMENSIONALLY STABLE CONTINUOUS VITREOUS FILM IN WHICH ARE DISPERSED CRYSTALS OF LOW THERMAL EXPANSION. THE GLAZING COMPOSITION IS PARTICULARLY SUITED FOR GLAZING LOW EXPANSION CERAMIC WHITEWARE. SET FORTH AS USEFUL PREPARATIONS ARE SPECIAL PARTICULATE LITHIUM ALUMINOSILICATES MODIFIED WITH FLUX IN PROPORTION CONTROLLED TO RESTRICT THE DEVELOPMENT OF A PRIMARY LOW THERMAL EXPANSION CRYSTALLINE PHASE, SOME OF SAID PREPARATIONS BEING MODIFIED WITH ZIRCONIA. THE PERCENTAGE OF B2O3 AND K2O AS FLUX COMPONENTS IS CRITICAL TO THE DEVELOPMENT OF HIGH GLOSS GLAZES WITH HIGH RATIOS OF COMBINED B2O3 AND K2O RESULTING IN HIGH GLOSS. THE GLAZING PROCESS COMPRISES PARTIALLY COATING A CERAMIC BODY WITH THE COMPOSITION FOR GLAZING, FIRING THE COATED BODY AT A TEMPERATURE SUFFICIENTLY HIGH AND FOR A TIME SUFFICIENTLY LONG FOR CONVERTING THE COMPOSITION INTO A FLUENT CONTINUOUS VITREOUS SURFACE COATING, THEN ADJUSTING THE TEMPERATURE TO A VALUE AT WHICH CRYSTAL GROWTH IN THE SURFACE COATING OCCURS AT A MEASURABLE RATE, AND FINALLY COOLING THE RESULTANT GLAZED WARE AT A RATE CONSISTENT WITH KEEPING THE WARE INTEGRAL. THE INVENTION SHOWS PARTICULAR ADVANTAGE FOR MAKING HIGH GLOSS GLAZES OF ADJUSTABLE AND LOW THERMAL EXPANSION FOR THERMAL SHOCK AND MECHANICAL SHOCK RESISTANT CERAMIC WHITEWARE, FOR EXAMPLE, DINNERWARE, COOKWARE, CERAMIC TILE, ACOUSTICAL TILES OF THE MINERAL TYPE, SANITARY WARE, ARTWARE, AND ELECTRICAL AND TECHNICAL PORCELIN. THE INVENTION IS ESPECIALLY ADAPTABLE TO CONVENTIONAL "TWOFIRE" GLAZING PRACTICE.

Inventors

• 👤 Richard Andrew Eppler

Bibliographic Details