Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
430 words
A pressure and temperature relief valve comprising an integral casing having first port, a second port axially aligned with said first port, a third outlet port, and a single chamber communicating with said ports; insert means secured in said second port, said insert means defining an inlet to said casing and including a wall extending into said chamber to define a valve seat and an inner surface defining register means; a valve member cooperating with said valve seat to control flow between said second port and said third outlet port; a thermostat assembly including temperature sensing means and actuator means controlled by said temperature sensing means for engaging said valve member to move said valve member away from said valve seat when said temperature sensing means senses a predetermined high limit temperature; retainer means holding said thermostat assembly and including clip means engaged with said register means to align said thermostat assembly with said valve seat and said valve member; an adjustment plug secured in said first port; valve stem means loosely attached to said valve member and having an external end extending through said adjustment plug; manual lever assembly means engaging said external end of said valve stem means to permit manual opening of said pressure and temperature relief valve, said manual lever assembly including a lever having a spherical recess therein, and a swivel ball disposed in said recess and having a central bore therethrough, said valve stem extending through said bore and having an enlarged head captured by said swivel ball; a first spring retaining cup having a first bottom portion with a first aperture centrally disposed therein and an integral first side wall forming a first helical shoulder and a first stop, said first bottom portion engaging said adjustment plug with said valve stem means extending through said first aperture; a second spring retaining cup having a second bottom portion with second aperture cenTrally disposed therein and an integral second side wall forming a second helical shoulder and a second stop, said second bottom portion engaging said valve member with said valve stem means extending through said second aperture; and a helical bias spring having a first end received in said first retaining cup to abut said first stop and engage said first helical shoulder and a second end received in said second retaining cup to abut said second stop and engage said second helical shoulder such that said helical bias spring is mounted in compression between said adjustment plug and said valve member whereby said helical bias spring is axially aligned with said valve stem.
Claim 2
Dependent Claim
430 words
A pressure and temperature relief valve comprising an integral casing having first port, a second port axially aligned with said first port, a third outlet port, and a single chamber communicating with said ports; insert means secured in said second port, said insert means defining an inlet to said casing and including a wall extending into said chamber to define a valve seat and an inner surface defining register means; a valve member cooperating with said valve seat to control flow between said second port and said third outlet port; a thermostat assembly including temperature sensing means and actuator means controlled by said temperature sensing means for engaging said valve member to move said valve member away from said valve seat when said temperature sensing means senses a predetermined high limit temperature; retainer means holding said thermostat assembly and including clip means engaged with said register means to align said thermostat assembly with said valve seat and said valve member; an adjustment plug secured in said first port; valve stem means loosely attached to said valve member and having an external end extending through said adjustment plug; manual lever assembly means engaging said external end of said valve stem means to permit manual opening of said pressure and temperature relief valve, said manual lever assembly including a lever having a spherical recess therein, and a swivel ball disposed in said recess and having a central bore therethrough, said valve stem extending through said bore and having an enlarged head captured by said swivel ball; a first spring retaining cup having a first bottom portion with a first aperture centrally disposed therein and an integral first side wall forming a first helical shoulder and a first stop, said first bottom portion engaging said adjustment plug with said valve stem means extending through said first aperture; a second spring retaining cup having a second bottom portion with second aperture cenTrally disposed therein and an integral second side wall forming a second helical shoulder and a second stop, said second bottom portion engaging said valve member with said valve stem means extending through said second aperture; and a helical bias spring having a first end received in said first retaining cup to abut said first stop and engage said first helical shoulder and a second end received in said second retaining cup to abut said second stop and engage said second helical shoulder such that said helical bias spring is mounted in compression between said adjustment plug and said valve member whereby said helical bias spring is axially aligned with said valve stem.
Claim 3
Dependent Claim
42 words
The invention as recited in claim 1 wherein said first spring retaining cup has a first external annular rib on said first bottom portion and said second spring retaining cup has a second external annular rib on said second bottom portion thereof.
Claim 4
Dependent Claim
54 words
The invention as recited in claim 1 wherein said valve member includes a valve disc with a neck portion extending therefrom and having a cavity therein, said valve stem means has an enlarged head captured in said cavity, and said neck portion extends loosely through said first aperture in said first spring retaining cup.
Claim 5
Dependent Claim
49 words
The invention as recited in claim 3 wherein said lever has a bottom wall normally abutting said adjustment plug to permit normal operation of said pressure and temperature relief valve and a transverse side wall adapted to abut said adjacent plug to open said pressure and temperature relief valve.
Claim 6
Dependent Claim
49 words
The invention as recited in claim 1 wherein said thermostat assembly includes a tubular housing having an enlarged open end forming a guide for said actuator means, and said retainer means includes a collar holding said tubular housing, said collar having an upper shoulder abutting said enlarged open end.
Claim 7
Dependent Claim
14 words
The invention as recited in claim 5 wherein said temperature sensing means is polyethylene.
Claim 8
Dependent Claim
38 words
The invention as recited in claim 1 wherein said second port is internally threaded, said insert means has an externally threaded shank threadedly engaging said inlet port, and said wall is frusto-conical and extends inwardly from said shank.
Claim 9
Dependent Claim
34 words
The invention as recited in claim 7 wherein said insert means is a single member defining said wall, said shank and an extremely threaded nipple portion adopted to be connected with a water heater.
Claim 10
Dependent Claim
410 words
A pressure and temperature relief valve comprising casing means having first and second axially aligned ports, an outlet port and a single chamber in communication with said ports; insert means secured in said first port, said insert means defining an inlet and including register means and a wall forming a valve seat within said chamber and an inner surface defining register means; a valve member cooperating with said valve seat to control flow between said first port and said outlet port; a thermostat assembly including temperature sensing means, actuator means for engaging said valve member and movable to control the position thereof with respect to said valve seat in response to temperature variations, and a tubular housing having an enlarged open end forming a guide for said actuator means, said actuator means being controlled by said temperature sensing means to move said valve member away from said valve seat when a predetermined high limit temperature is sensed by said temperature sensing means; retainer means for holding said thermostat assembly and including clip means engaged with said register means to position said retainer means in said insert means in alignment with said valve seat and said valve member, and a collar holding said tubular housing, said collar having an upper shoulder abutting said enlarged open end; an adjustment plug means adjustably secured in said second port; a helical bias spring mounted in compression between said adjustment plug means and said valve member to supply a predetermined forcE to said valve member in the direction of said valve seat; and a retaining cup on each end of said bias spring, each said retaining cup having a bottom portion and an integral side wall forming a helical shoulder and a stop, said bias spring being received in said retaining cups to abut said stops and engage said helical shoulders with said bottom portions engaging said valve member and said plug means whereby said bias spring is aligned with said valve member; a manual lever assembly external of said casing adjacent said adjustment plug means, said manual lever assembly including a lever having a spherical recess therein, and a swivel ball disposed in said recess and having a central bore therethrough; and a valve stem loosely attached to said valve member and extending through said retaining cups and said adjustment plug means to said manual lever assembly, said valve stem extending through said bore and having an enlarged head captured by said swivel ball.
Claim 11
Dependent Claim
410 words
A pressure and temperature relief valve comprising casing means having first and second axially aligned ports, an outlet port and a single chamber in communication with said ports; insert means secured in said first port, said insert means defining an inlet and including register means and a wall forming a valve seat within said chamber and an inner surface defining register means; a valve member cooperating with said valve seat to control flow between said first port and said outlet port; a thermostat assembly including temperature sensing means, actuator means for engaging said valve member and movable to control the position thereof with respect to said valve seat in response to temperature variations, and a tubular housing having an enlarged open end forming a guide for said actuator means, said actuator means being controlled by said temperature sensing means to move said valve member away from said valve seat when a predetermined high limit temperature is sensed by said temperature sensing means; retainer means for holding said thermostat assembly and including clip means engaged with said register means to position said retainer means in said insert means in alignment with said valve seat and said valve member, and a collar holding said tubular housing, said collar having an upper shoulder abutting said enlarged open end; an adjustment plug means adjustably secured in said second port; a helical bias spring mounted in compression between said adjustment plug means and said valve member to supply a predetermined forcE to said valve member in the direction of said valve seat; and a retaining cup on each end of said bias spring, each said retaining cup having a bottom portion and an integral side wall forming a helical shoulder and a stop, said bias spring being received in said retaining cups to abut said stops and engage said helical shoulders with said bottom portions engaging said valve member and said plug means whereby said bias spring is aligned with said valve member; a manual lever assembly external of said casing adjacent said adjustment plug means, said manual lever assembly including a lever having a spherical recess therein, and a swivel ball disposed in said recess and having a central bore therethrough; and a valve stem loosely attached to said valve member and extending through said retaining cups and said adjustment plug means to said manual lever assembly, said valve stem extending through said bore and having an enlarged head captured by said swivel ball.