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US3661544A Expired / Lapsed US ⏱️ 0.0 years remaining

A method for making thermosetting resinous abrasive tools

Assignee: BMI LAB INDUSTRY
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Filing: 1969-11-28
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Granted: 1972-05-09
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Expires: 1989-11-28
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Abstract

Abstract A method for producing an abrasive tool or structure which includes the steps of mixing an abrasive composition containing abrasive particles and, preferably, friable particles, with a liquid, multi-stage, thermosetting resin and coating substantially all of the individual particles with the resin; curing the resin to the B-stage while the resin is in contact with the particles to form a fusible solid coating on the particles and forming individual particles coated with said Bstage resin, and placing said resin coated particles in a mold and heating the particles sufficiently to render the resin tacky and fusible and, concurrently, applying sufficient pressure to form a coherent mass of said particles and curing the resin to a hard infusible state to form a high tensile strength bond between said particles. An abrasive tool composed of abrasive particles and lightweight, easily crushable, friable particles uniformly dispersed throughout the abrasive particles, each of the particles being bonded together with a high strength bond formed by a thermosetting resin cured to a hard and infusible state.

Inventors

  • 👤 Noble D Whitaker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:56
CPC Classifications
B; B24; B24D; B24D3/00; B24D3/02; B24D3/20; B24D3/28; B24D3/30; B24D18/00; B24D18/0009; B24D7/00

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 58 words
A method according to claim 1 wherein in step (c) the resin coated particles placed in the mold include lightweight, easily crushable, friable inert filler particles uniformly dispersed throughout the abrasive particles, said friable inert particles being present in an amount of from 5 to 35 percent, by volume, based on the total volume of the abrasive tool.
Claim 2
Dependent Claim 48 words
A method according to claim 1 wherein said abrasive composition contains lightweight, easily crushable inert filler, friable particles uniformly dispersed throughout the abrasive particles, said friable particles being present in amount of from 5 to 25 percent, by volume, based on the total volume of the abrasive tool.
Claim 3
Dependent Claim 28 words
A method according to claim 1 wherein the amount of said resin is from 2 to 25 percent, by weight, based on the weight of the abrasive tool.
Claim 4
Dependent Claim 27 words
A method according to claim 4 wherein the amount of the resin is from 2 to 15 percent, by weight, based on the weight of abrasive tool.
Claim 5
Dependent Claim 34 words
A method according to claim 1 wherein in step (a) the abrasive composition contains fibers in an amount of from 1 to 20 percent, by weight, based on the weight of the abrasive tool.
Claim 6
Dependent Claim 20 words
A method according to claim 3 wherein the lightweight, easily crushable inert filler, friable particles are expanded rhyolitic volcanic glasses.
Claim 7
Dependent Claim 14 words
A method according to claim 1 wherein the abrasive tool is a grinding wheel.
Claim 8
Dependent Claim 22 words
The method according to claim 1 including also employing said abrasive grit resin coating as the sole bonding agent in said wheel.
Claim 9
Dependent Claim 14 words
A method according to claim 1 wherein the liquid, multi-stage, thermosetting resin is epoxy.
Claim 10
Dependent Claim 14 words
A method according to claim 4 wherein the liquid, multi-stage, thermosetting resin is epoxy.
Claim 11
Dependent Claim 14 words
A method according to claim 8 wherein the liquid, multi-stage, thermosetting resin is epoxy.

References Cited (Backward Citations)

US2734812A Cited
US2076517A Cited
US2174755A Cited
US2171635A Cited
US2216135A Cited
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US2708622A Cited
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US2943926A Cited
US3156545A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-05-09 1975-11-08 1976-05-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-05-09 1979-11-08 1980-05-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-05-09 1983-11-08 1984-05-09 $7700.00 Window Closed / Lapsed

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