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US3660088A Expired / Lapsed US ⏱️ 0.0 years remaining

Photo-resist process

Assignee: WR Grace and Co
•
Filing: 1970-09-16
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Granted: 1972-05-02
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Expires: 1990-09-16
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Abstract

Abstract This invention relates to etching metal by a photo-resist process which comprises coating a metal or metal clad, e.g., copper, substrate with a photocurable composition consisting essentially of (1) a polyene containing at least 2 reactive unsaturated carbon to carbon bonds per molecule, (2) a polythiol containing at least two thiol groups per molecule, the total combined functionality of (a) the reactive unsaturated carbon to carbon bonds per molecule in the polyene and (b) the thiol groups per molecule in the polythiol being greater than 4, and (3) 0.0005 to 50 percent by weight of said composition of a photosensitizer, covering said composition with a UV transparent film adherable to the composition in its cured state, exposing said composition through said film and an image bearing transparency or mask to a free radical generator such as electromagnetic radiation having a wave-length of about 2,0007,000 A. or high energy ionizing radiation to selectively cure and insolubilize the exposed portion of the composition and adhere same to the UV transparent film, removing the image bearing transparency and the UV transparent film with substantially all the cured portion of the composition adhering thereto, thus baring the metal beneath the removed cured portion of the composition, exposing the composition remaining on the metal or the metal clad substrate directly to a free radical generator to cure and insolubilize same, removing the exposed metal from the substrate and thereafter removing the cured composition thus leaving defined metal segments on the substrate.

Inventors

  • 👤 Christian B Lundsager

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:49
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/02; H05K3/06; H05K3/061; H05K3/064; G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/0275; H10; H10P; H10P95/00; H05K2203/00; H05K2203/02; H05K2203/0264; H05K2203/05; H05K2203/0502; H05K2203/0505; H05K3/0073; H05K3/0079

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 21 words
The process according to claim 1 wherein the free radical generator is electromagnetic radiAtion having a wavelength of about 2,000-7,000 A.
Claim 2
Dependent Claim 43 words
a polythiol containing at least two thiol groups per molecule, the total combined functionality of (a) the reactive unsaturated carbon to carbon bonds per molecule in the polyene and (b) the thiol groups per molecule in the polythiol being greater than 4, and
Claim 3
Dependent Claim 179 words
a polythiol containing at least two thiol groups per molecule, the total combined functionality of (a) the reactive unsaturated carbon to carbon bonds per molecule in the polyene and (b) the thiol groups per molecule in the polythiol being greater than 4, B. intimately covering said composition with a transparent film adherable to said composition when the composition is in the cured state, C. exposing said composition through said film and an image-bearing mask to high energy ionizing irradiation, thereby selectively curing and insolubilizing the exposed portions of said composition, D. removing said image-bearing mask, E. removing the transparent film with substantially all the cured portion and approximately one-half of the uncured portion of the photocurable composition adhering thereto, thereby baring the metal beneath the removed cured portion of the composition, F. exposing the composition remaining on the metal directly to a free radical generator to cure and insolubilize the photocurable composition, G. etching the exposed metal portions of said metal to the desired depth, and H. optionally removing the remaining portion of said cured composition from said metal.
Claim 4
Dependent Claim 160 words
0.005 to 50 parts by weight based on 100 parts by weight of (1) and (2) supra of a photocuring rate accelerator B. intimately covering said composition with a transparent film adherable to said composition when the composition is in its cured state, C. exposing said composition through said film and an image-bearing transparency to a free radical generator, thereby selectively curing and insolubilizing the exposed portions of said composition, D. removing said image-bearing transparency, E. removing the transparent film with substantially all the cured portion and approximately one half of the uncured portion of the photocurable composition adhering thereto, thereby baring the metal beneath the removed cured portion of the composition, F. exposing the composition remaining on the metal directly to a free radical generator to cure and insolubilize the photocurable composition, G. etching the exposed metal portions of said metal to the desired depth and H. optionally removing the remaining portion of said cured composition from said metal.
Claim 5
Dependent Claim 27 words
A process for etching metal comprising the steps of A. applying to a metal surface a substantially uniformly thick coating of a photocurable composition consisting essentially of
Claim 6
Dependent Claim 24 words
The process according to claim 1 wherein the photocurable composition is applied to said transparent film prior to being applied to the metal surface.
Claim 7
Dependent Claim 24 words
The process according to claim 3 wherein the photocurable composition is applied to the transparent film prior to being applied to the metal surface.
Claim 8
Dependent Claim 21 words
The process according to claim 3 wherein the free radical generator is electromagnetic radiation having a wavelength of about 2,000-7,000 A.

References Cited (Backward Citations)

US3055758A Cited
US3202508A Cited
US3353955A Cited
US3408191A Cited
US3537853A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-05-02 1975-11-01 1976-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-05-02 1979-11-01 1980-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-05-02 1983-11-01 1984-05-02 $7700.00 Window Closed / Lapsed

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