Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
27 words
A process as recited in claim 1, further comprising the step of magnetically separating essentially all unreduced ferric oxide from said resulting product before said leaching step.
Claim 2
Dependent Claim
22 words
A process as recited in claim 1, further comprising the step of drying said residue before said magnetic and electrical separation steps.
Claim 3
Dependent Claim
26 words
A process as recited in claim 3, wherein said drying and roasting steps are combined in a single step before said magnetic and electrical separation steps.
Claim 4
Dependent Claim
17 words
A process as recited in claim 1, wherein said magnetic separation step is a dry magnetic separation.
Claim 5
Dependent Claim
17 words
A process as recited in claim 1, wherein said magnetic separation step is a wet magnetic separation.
Claim 6
Dependent Claim
18 words
A process as recited in claim 1, wherein said electrical separation step is an ion bombardment electrification separation.
Claim 7
Dependent Claim
14 words
A process as recited in claim 1, wherein said reducing agent is hydrogen gas.
Claim 8
Dependent Claim
14 words
A process as recited in claim 1, wherein said acid is dilute hydrochloric acid.
Claim 9
Dependent Claim
24 words
A process as recited in claim 1, further comprising the step of recycling the gas evolved during said leaching step to said heating step.
Claim 10
Dependent Claim
33 words
A process as recited in claim 1, wherein said acid is an aqueous-acid solution having an acid concentration in the range of from about 22 percent to about 25 percent acid by weight.
Claim 11
Dependent Claim
28 words
A process as recited in claim 1, wherein said leaching step is performed at a temperature in the range of from about 100* C to about 110* C.
Claim 12
Dependent Claim
20 words
A process as recited in claim 1, wherein said filtering step is performed by centrifuging said liquor from said residue.
Claim 13
Dependent Claim
18 words
A process as recited in claim 1, wherein said resulting product contains 5-15 percent metallic iron by weight.
Claim 14
Dependent Claim
18 words
A process as recited in claim 14, wherein said resulting product contains 6-9 percent metallic iron by weight.
Claim 15
Dependent Claim
18 words
A process as recited in claim 1, wherein said heating step is performed in a fluidized bed furnace.
Claim 16
Dependent Claim
28 words
A process as recited in claim 1, wherein said heating step is performed at a temperature in the range of from about 700* C to about 750* C.
Claim 17
Dependent Claim
28 words
A process as recited in claim 1, wherein said roasting step is performed at a temperature in the range of from about 650* C to about 750* C.
Claim 18
Dependent Claim
22 words
A process as recited in claim 1, wherein said ilmenite has a particle size of +270 Tyler mesh before said heating step.
Claim 19
Dependent Claim
24 words
A process as recited in claim 19, wherein said ilmenite has a particle size range of -60, +270 Tyler mesh before said heating step.