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US3657997A Expired / Lapsed US ⏱️ 0.0 years remaining

Recovering metal values

Assignee: Pittsburgh Pacific Processing Co
•
Filing: 1969-02-18
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Granted: 1972-04-25
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Expires: 1989-02-18
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Abstract

Abstract Materials containing metal values and contaminants are subjected to a grinding operation to selectively pulverize the contaminants while minimizing grinding action on the metal values. Selective grinding is effected by controlling power input to the grinding operation. The material is ground as a pulp, and pulp density is controlled for continuous operation of the grinding mill. Pulverized contaminants are hydraulically separated from metal values in turbulators operated in parallel-flow arrangement to permit continuous discharge from the grinding mill. Underflow from turbulators passes into a rake classifier. Underflow from the classifier is dried in a hot gas blast, where separation of piggyback slimes is effected. Dried concentrate is briquetted. In a preferred embodiment, residues from grinding stainless steels are subjected to selective grinding to break away grinding wheel components bonded to the metal particles and to pulverize grinding wheel components and other contaminants while minimizing work hardening of the metal particles to avoid impairment of the ability of the metal particles to be briquetted.

Inventors

  • 👤 Vincent A Vellella

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 01:14
CPC Classifications
B; B02; B02C; B02C17/00; B02C17/04; B02C19/00; B02C19/0056; B03; B03B; B03B9/00

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 25 words
The process of claim 1, including briquetting recovered metal particles, the metal particles being cohered in the briquetting by flow of metal of the particles.
Claim 2
Dependent Claim 70 words
Process for recovering metal values, comprising providing material containing metal values and contaminants, forming a pulp of the material and subjecting the material to a grinding operation in the pulp by contact with grinding rods in a rod mill, continuously feeding material to the grinding operation, continuously discharging ground material from the grinding operation, and maintaining pulp density within a range of about 45 to 55 percent solids by weight.
Claim 3
Dependent Claim 22 words
The process of claim 3, the pulp density being maintained within a range of about 45 to 55 percent solids by weight.
Claim 4
Dependent Claim 63 words
The process of claim 1, including forming a pulp of the material, the material being subjected to the grinding operation in the pulp by contact with grinding rods in a rod mill, continuously feeding material to the grinding operation, continuously discharging ground material from the grinding operation, and maintaining pulp density at a magnitude not greater than about 60 percent solids by weight.
Claim 5
Dependent Claim 35 words
The process of claim 1, the metal particles being steel particles, the power input to the grinding operation being maintained within a range of about 20 to 40 kilowatt hours per ton of material ground.
Claim 6
Dependent Claim 83 words
Process for recovering metal values, comprising providing material containing metal values and contaminants, subjecting the material to a grinding operation, maintaining power input to the grinding operation at a magnitude to pulverize the contaminants while minimizing grinding action on the metal values, separating metal values from pulverized contaminants, and recovering separated metal values, the metal values being separated from the pulverized contaminants by passing ground material from the grinding operation into an upwardly flowing liquid stream to separate light particles from heavy particles.
Claim 7
Dependent Claim 47 words
The process of claim 5, including continuously feeding material to the grinding operation, continuously discharging ground material from the grinding operation, and alternately terminating passage of ground material into the upwardly flowing liquid stream and initiating passage of ground material into a second upwardly flowing liquid stream.
Claim 8
Dependent Claim 58 words
Process for recovering metal particles from grinding residues, comprising providing grinding residues containing metal particles and nonmetallic contaminants mixed with the metal particles, subjecting the residues to a grinding operation, controlling the grinding operation to pulverize the nonmetallic contaminants while minimizing work hardening of the metal particles, separating metal particles from pulverized contaminants, and recovering separated metal particles.
Claim 9
Dependent Claim 65 words
The process of claim 8, including forming a pulp of the grinding residues, the grinding residues being subjected to the grinding operation in the pulp by contact with grinding rods in a rod mill, continuously feeding material to the grinding operation, continuously discharging ground material from the grinding operation, and maintaining pulp density at a magnitude not greater than about 60 percent solids by weight.
Claim 10
Dependent Claim 22 words
The process of claim 10, the pulp density being maintained within a range of about 45 to 55 percent solids by weight.
Claim 11
Dependent Claim 17 words
The process of claim 11, the pulp density being maintained at about 50 percent solids by weight.
Claim 12
Dependent Claim 36 words
The process of claim 8, the metal particles being steel particles, and the grinding operation being controlled by maintaining power input within a range of about 20 to 40 kilowatt hours per ton of material ground.
Claim 13
Dependent Claim 20 words
The process of claim 13, the power input being maintained at about 30 kilowatt hours per ton of material ground.
Claim 14
Dependent Claim 34 words
The process of claim 8, the metal particles being separated from the pulverized contaminants by passing ground grinding residues into an upwardly flowing liquid stream to separate light particulate material from heavy particulate material.
Claim 15
Dependent Claim 33 words
The process of claim 15, the metal particles being steel particles, and the upwardly flowing liquid stream having a rising current velocity within a range of about 15 to 35 feet per minute.
Claim 16
Dependent Claim 59 words
The Process of claim 15, including passing the heavy particles downwardly in the upwardly flowing liquid stream, and discharging heavy particles into a liquid body for settling to the bottom portion of the liquid body, removing settled heavy particles from the bottom portion of the liquid body, and overflowing slime-containing liquid from the top portion of the liquid body.
Claim 17
Dependent Claim 81 words
The process of claim 15, including continuously feeding material to the grinding operation, continuously discharging ground material from the grinding operation, passing the heavy particles downwardly in the upwardly flowing liquid stream into a storage area, holding the downwardly passed heavy particles in the storage area, and terminating passage of ground material into the upwardly flowing liquid stream, initiating passage of ground material into a second upwardly flowing liquid stream, and initiating discharge of stored heavy particles from the storage area.
Claim 18
Dependent Claim 15 words
The process of claim 8, the nonmetallic contaminants including grinding wheel abrasive and binder components.
Claim 19
Dependent Claim 18 words
The process of claim 19, a portion of the grinding wheel components being adhered to the metal particles.
Claim 20
Dependent Claim 11 words
The process of claim 19, the grinding wheel binder containing sulfur.
Claim 21
Dependent Claim 22 words
The process of claim 19, the grinding wheel abrasive including a material selected from the group consisting of alumina and silicon carbide.
Claim 22
Dependent Claim 12 words
The process of claim 8, the metal particles being alloy steel particles.
Claim 23
Dependent Claim 12 words
The process of claim 23, the metal particles being stainless steel particles.
Claim 24
Dependent Claim 49 words
The process of claim 8, the pulverized contaminants being separated from the metal particles by hydraulic classification, the separated metal particles being covered with slime, and the separated metal particles being subjected to a hot gas blast to dry the slime and separate dried slime from the metal particles.
Claim 25
Dependent Claim 25 words
The process of claim 8, including briquetting recovered metal particles, the metal particles being cohered in the briquetting by flow of metal of the particles.

References Cited (Backward Citations)

US1999825A Cited
US2028313A Cited
US2257325A Cited
US2302588A Cited
US2441584A Cited
US2754067A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-04-25 1975-10-25 1976-04-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-04-25 1979-10-25 1980-04-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-04-25 1983-10-25 1984-04-25 $7700.00 Window Closed / Lapsed

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