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US3655446A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of preparation of cupric sulfide electrodes

Assignee: SAFT Societe des Accumulateurs Fixes et de Traction SA
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Filing: 1970-07-08
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Granted: 1972-04-11
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Expires: 1990-07-08
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Abstract

Abstract An improved method of preparing cupric sulfide electrodes for electrochemical cells wherein the electrodes are made by preparing a first mixture comprising the total stoichiometric amount of copper required and about 25 to 35 percent by weight of the required stoichiometric amount of sulfur and heating this first mixture in a pre-sulfuration step to a temperature of between 120* and 160* C., then preparing a second mixture by adding to the product of the presulfuration step the complemental balance of the stoichiometric amount of required sulfur relative to the whole amount of copper or a slightly larger amount, compressing the second mixture in a mold under a pressure of from 0.25 to 2 t/cm2 and heating the second mixture in a sulfuration step for about 15 hours to a temperature between 120* and 160* C., thereafter demolding and cooling the mold contents and then heating the cooled content now in form of an electrode again to a temperature of from 120* to 160* C. for about 10-15 hours to provide the cupric sulfide electrode. The process avoids limitations of amounts of cupric sulfide that may be formed while avoiding ignition of the sulfur during sulfuration of the copper which ignition danger currently limits production to 20 gram batches. Electrodes and electrochemical cells with such electrodes are also described.

Inventors

  • 👤 Gerard Marcel Gerbier
  • 👤 Victor Louis Dechenaux

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 11:23
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/06; H01M4/08

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 42 words
A process according to claim 1 including addition to the second mixture prior to the second sulfuration step of a conductivity increasing matErial in an amount which is a small percentage by weight of the total stoichiometric amounts of copper and sulfur.
Claim 2
Dependent Claim 30 words
A process according to claim 2 wherein said material is acetylene black in the proportion of about 2 percent by weight of the total stoichiometric amounts of sulfur and copper.
Claim 3
Dependent Claim 33 words
A process according to claim 3 wherein said material also includes nickel flakes in the amount of about 2 to 5 percent by weight of the total stoichiometric amounts of sulfur and copper.
Claim 4
Dependent Claim 30 words
A process according to claim 2 wherein said material is nickel powder in the amount of about 10 percent by weight of the total stoichiometric amounts of copper and sulfur.
Claim 5
Dependent Claim 25 words
A method according to claim 1 wherein subsequent to removal from the mold of the electrode it is cooled prior to the final reheating thereof.
Claim 6
Dependent Claim 42 words
A method according to claim 1 wherein the first heating of the second mixture of the sulfuration step is effected prior to compression of the second mixture in the mold and after the said first heating an organic binder is added thereto.
Claim 7
Dependent Claim 21 words
A method according to claim 7 wherein the said organic binder is chosen from the group of polyvinyl alcohol and polytetrafluoroethylene.
Claim 8
Dependent Claim 28 words
A method according to claim 1 wherein the copper powder comprises dendritic particles less than 50 microns in size with an apparent density of from 1 to 2.
Claim 9
Dependent Claim 29 words
A method according to claim 1 wherein the copper powder comprises scale shaped particles whose size ranges from 1 to 40 microns with an apparent density of about 1.
Claim 10
Dependent Claim 31 words
A method according to claim 1 wherein the complement amount of sulfur utilized in the second mixture exceeds by about 5 percent by weight the total required stoichiometric amount of sulfur.
Claim 11
Dependent Claim 23 words
A method according to claim 1 including positioning a metal carrier in the second mixture during insertion of said mixture into said mold.
Claim 12
Dependent Claim 23 words
A method according to claim 12 wherein said metal carrier is positioned in a median plane of the second mixture in the mold.
Claim 13
Dependent Claim 15 words
A method according to claim 12 wherein said metal carrier comprises a perforated metal sheet.
Claim 14
Dependent Claim 14 words
A method according to claim 14 wherein said perforated metal sheet is nickel plated.
Claim 15
Dependent Claim 15 words
A method according to claim 12 wherein said metal carrier is an expanded metal sheet.
Claim 16
Dependent Claim 14 words
A method according to claim 16 wherein said expanded metal sheet is nickel plated.
Claim 17
Dependent Claim 14 words
A method according to claim 16 wherein said expanded metal sheet is of nickel.
Claim 18
Dependent Claim 24 words
A method according to claim 12 wherein said metal carrier is copper plated to a thickness of about 0.03 mm on each face thereof.
Claim 19
Dependent Claim 22 words
A method according to claim 14 wherein edges defining the perforations in said perforated sheet protrude from both faces of said sheet.
Claim 20
Dependent Claim 25 words
A method according to claim 1 wherein compression of the second mixture in the mold is at a pressure of from 0.25 to 2 t/cm2.

References Cited (Backward Citations)

US1198066A Cited
US3132054A Cited
US3279952A Cited
FR1490725A Cited
US3450570A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-04-11 1975-10-11 1976-04-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-04-11 1979-10-11 1980-04-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-04-11 1983-10-11 1984-04-11 $7700.00 Window Closed / Lapsed

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