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US3632461A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a laminated container wall structure

Assignee: Alcoa Corp
•
Filing: 1969-05-16
•
Granted: 1972-01-04
•
Expires: 1989-05-16
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Abstract

Abstract A method of manufacturing a laminated metal container wall having an integral opening device. Providing a metal sheet, coating the sheet with an adhesive selected from the group consisting of epoxy, polyester and polyurethane and subsequently securing to the sheet by means of the adhesive a continuous layer of barrier material selected from the group consisting of lowdensity polyethylene, high-density polyethylene and cast polypropylene. Subsequently scoring said sheet to define a severable and/or removable sector and leaving residual metal along the score line of a thickness of about 0.002 to 0.006 inch. Effecting the scoring while preserving the integrity of the barrier by maintaining continuity of the layer of barrier material. Simultaneously with the scoring operation reducing the thickness of the barrier material in the regions underlying the scoring through compressibly established flow without penetrating entirely through the layer. This compressibly established flow serves to reduce the shear resistance to severance of the barrier when the laminated container wall is opened. An outer protective material selected from the group consisting of a polyester, polyvinylidene chloride, polyvinyl chloride and medium- or highdensity polyethylene may be continuously secured to the barrier material. A laminated metal container wall made by the above method having a barrier material thickness of about 0.002 to 0.003 inch in the portion not underlying the score line and a reduced thickness in the portion underlying the score line. The barrier material having a continuous panel covering structure. An outer protective material selected from the medium- consisting of a polyester, polyvinylidene chloride, polyvinyl chloride and medium- or highdensity polyethylene secured to the barrier material.

Inventors

  • 👤 Herbert Gayner
  • 👤 John N Demsey Jr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 19:48
CPC Classifications
B; B21; B21D; B21D51/00; B21D51/16; B21D51/38; B21D51/44; B21D51/383; B32; B32B; B32B15/00; B32B15/04; B32B15/08; B65; B65D; B65D17/00; B65D17/28; B65D17/404; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1062; Y10T156/1064; Y10T428/00; Y10T428/15; Y10T428/24; Y10T428/24479; Y10T428/24612; Y10T428/26; Y10T428/269

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 115 words
The method of claim 1 including said barrier material is selected from the group consisting of low density polyethylene, high density polyethylene and cast polypropylene, providing said layer of barrier material continuously over at least that portion of said container wall which will be directly exposed to the container interior, applying said adhesive layer as a substantially continuous coating at about 1.0 to 5.0 mg./sq. in., applying said barrier material in the form of a film having a thickness of about 0.002 to 0.003 inch, and adhesively securing to said barrier material an outer protective material selected from the group consisting of a polyester, polyvinylidene chloride, polyvinyl chloride, high density polyethylene and medium density polyethylene.
Claim 2
Dependent Claim 54 words
The method of claim 2 including said outer protective material is a substantially continuous film secured to said barrier member by means of a second adhesive selected from the group consisting of epoxy, polyester and polyurethane, and said second adhesive applied as a coating in the amount of about 1.0 to 5.0 mg./sq. in.
Claim 3
Dependent Claim 43 words
The method of claim 2 including said barrier material and said outer protective material each being a film, said adhesive coatings of substantially uniform thickness and establishing continuous bonds, and said protective material film having a thickness of about 0.00025 to 0.001 inch.
Claim 4
Dependent Claim 42 words
The method of claim 2 including after establishing said laminate but prior to scoring, severing can end blanks from said sheet, and subsequently scoring said blanks without any subsequent application of a repair coating to protectively cover the undersurface of said scoring.
Claim 5
Dependent Claim 106 words
The method of claim 5 including said metal sheet is aluminum, prior to adhesively bonding said barrier material to said metal sheet said outer protective material is secured to said barrier material, effecting said scoring by means of a generally V-shaped indenter tool which engages the top surface of Said can end blanks and a generally flat supporting anvil which contacts the outer protective material, and during said scoring operation the reduction in total thickness of said barrier material, said adhesive coatings and said outer protective material within the portions thereof underlying said score line is about 10 to 50 percent of said original total thickness.
Claim 6
Dependent Claim 44 words
The method of claim 5 including after establishing said laminate but prior to scoring, heating said laminate to a temperature of about 150* to 475* F. for a period of about 10 to 60 minutes to establish a uniformly bonded continuous protective barrier structure.

References Cited (Backward Citations)

US2978140A Cited
US3251503A Cited
US3358873A Cited
US3475240A Cited
US3481813A Cited
US3380622A Cited
US3389827A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-01-03 1975-07-05 1976-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-01-03 1979-07-05 1980-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-01-03 1983-07-05 1984-01-04 $7700.00 Window Closed / Lapsed

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