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US3620856A Expired / Lapsed US ⏱️ 0.0 years remaining

Process to improve magnetic characteristics of carbon steel

Assignee: Sanyo Electric Co Ltd
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Filing: 1968-12-17
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Granted: 1971-11-16
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Expires: 1988-12-17
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Abstract

Abstract The process to improve magnetic characteristics of conventional low-carbon, rimmed steel having the chemical composition, carbon: <0.25 weight percent, silicon: <0.5 weight percent, manganese: <1.65 weight percent, phosphorus: <0.05 weight percent, sulfur: <0.05 weight percent, copper: <0.5 weight percent, and other elements: <0.1 weight percent, comprising: A first stage of raising the temperature of carbon steel above the A3 transformation temperature of approximately 850-910* C. wherein the Alpha -phase gamma -phase transformation takes place in a controlled atmosphere with a dew point of approximately 5* to 50* C., or a water vapor pressure of 6.9-92.5 Torr. A second stage of lowering rapidly the temperature of the carbon steel below 723* C., but not lower than 600* C., maintaining the carbon steel at this temperature for 3 to 10 hours in a weakly oxidizing atmosphere. A third stage of lowering and maintaining said carbon steel at a temperature of 300 to 400* C. for 1 to 2 hours for the purpose of obtaining large ferrite grains in which less than 0.01 weight percent of carbon is present dissolved in the matrix and the residual carbon is present at ferrite grain boundaries, and not in the matrix. A low-carbon, rimmed steel having a ferrite matrix and chemical composition: less than each of the following: 0.25 weight percent carbon, 0.5 weight percent silicon, 1.65 weight percent manganese, 0.05 weight percent phosphorus, 0.05 weight percent sulfur, 0.5 weight percent copper, and 0.1 weight percent other elements, and wherein the ferrite matrix is in the form of grains sufficiently large in particle size to be less than 10 particles per mm.2, said grains having less than 0.01 weight percent of carbon dissolved in the ferrite matrix, and the residual carbon being present at ferrite grain boundaries and not in the ferrite matrix.

Inventors

  • 👤 Hideto Hiraoka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 04:44
CPC Classifications
C; C21; C21D; C21D1/00; C21D1/74; C21D1/76

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 101 words
The process to improve magnetic characteristics of carbon steels comprising a first stage including raising the temperature of carbon steel above the A3 transformation temperature wherein the Alpha -phase gamma -phase transformation takes place, and maintaining the dew point of the atmosphere between 5* to 50* C. a second stage including lowering and maintaining the temperature of the carbon steel below 723* C. but not lower than 600* C., for 3 to 10 hours in a controlled atmosphere; a third stage including lowering and maintaining the temperature of the carbon steels at 300* to 400* C. for 1 to 2 hours.
Claim 2
Dependent Claim 101 words
The process to improve magnetic characteristics of carbon steels comprising a first stage including raising the temperature of carbon steel above the A3 transformation temperature wherein the Alpha -phase gamma -phase transformation takes place, and maintaining the dew point of the atmosphere between 5* to 50* C. a second stage including lowering and maintaining the temperature of the carbon steel below 723* C. but not lower than 600* C., for 3 to 10 hours in a controlled atmosphere; a third stage including lowering and maintaining the temperature of the carbon steels at 300* to 400* C. for 1 to 2 hours.
Claim 3
Dependent Claim 81 words
The process of claim l wherein the carbon steels have a composition of carbon: <0.25 weight percent, silicon: <0.5 weight percent, manganese: <1.65 weight percent, phosphorus: <0.05 weight percent, sulfur: <0.05 weight percent, copper: <0.5 weight percent, and other elements: <0.1 weight percent, for the purpose of obtaining large ferrite grains in which less than 0.01 weight percent of carbon is present dissolved in the matrix and the residual carbon is present at ferrite grain boundaries, and not in the matrix.
Claim 4
Dependent Claim 32 words
The process of claim 1 wherein the atmosphere in the first stage is approximately 0-10 percent by vol. CO, 6-13 percent by vol. CO2, 0-5 percent by vol. H2, and residual N2.
Claim 5
Dependent Claim 33 words
The process of claim 3 wherein the atmosphere of the second and third stages are 2-10 percent by vol. CO, 6-12 percent by vol. CO2, 1-15 percent by vol. H2, and residual N2.

References Cited (Backward Citations)

US2672429A Cited
US3098776A Cited
US3180767A Cited
US3188250A Cited
US3287184A Cited
US3420718A Cited
US3333987A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-11-15 1975-05-17 1975-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-11-15 1979-05-17 1979-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-11-15 1983-05-17 1983-11-16 $7700.00 Window Closed / Lapsed

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