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US3619769A Expired / Lapsed US ⏱️ 0.0 years remaining

Hall effect weld condition inspection equipment with means to laterally position the equipment relative to the weld

Assignee: Amtel Inc
•
Filing: 1969-06-10
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Granted: 1971-11-09
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Expires: 1989-06-10
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Abstract

Abstract A longitudinally welded ferrous bimetal strip passes continuously at production speed from a welding machine successively through safety head and inspection head units, in the latter of which the strip is magnetized and electromagnetically monitored by an inspection probe for the purpose of detecting magnetic perturbations occasioned by leakage of flux, such as might be caused by various conditions of the weld zone as monitored by the probe. The latter operates under the principle of the Hall effect. The signal from the inspection probe is built-up and fed through signal processing circuitry, then imposed on indicating meter equipment of a readout monitor unit located adjacent the welding machine, where an attendant may make any needed adjustment as indicated at the monitor unit. The safety head unit protects the inspection probe head unit by removing surface accumulation on the strip apt to damage the probe of the inspection head, and by detecting major flaws in the weld, lifting the probe to a safe position to avoid such damage by a flaw. The safety and inspection head units are mechanically similar in many respects and have provisions for a proper lateral positional relationship between the longitudinal weld zone and detecting components of the safety and inspection units.

Inventors

  • 👤 Felix N Kusenberger
  • 👤 John R Barton
  • 👤 Robert R King

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 03:07
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/72; G01N27/82

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 172 words
Apparatus for the continuous inspection of the condition of the welded connection of a plurality of metallic components of a traveling welded strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said zone, and Hall effect probe means originating an electrical output in response to and variably reflecting a variation in said field occasioned by a variation in the weld condition of the strip, a readout monitoring unit, and means powered by said output to forward to said monitoring unit signals respectively representative of said field variations, said inspection unit having means guiding said strip for travel past the probe means, said guiding means including a movable carriage on which said probe means is mounted, and means on said carriage engaged by and responsive to the lateral position of the strip to cause the carriage and probe means to shift so as to maintain a predetermined position of the probe means in relation to the strip.
Claim 2
Dependent Claim 172 words
Apparatus for the continuous inspection of the condition of the welded connection of a plurality of metallic components of a traveling welded strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said zone, and Hall effect probe means originating an electrical output in response to and variably reflecting a variation in said field occasioned by a variation in the weld condition of the strip, a readout monitoring unit, and means powered by said output to forward to said monitoring unit signals respectively representative of said field variations, said inspection unit having means guiding said strip for travel past the probe means, said guiding means including a movable carriage on which said probe means is mounted, and means on said carriage engaged by and responsive to the lateral position of the strip to cause the carriage and probe means to shift so as to maintain a predetermined position of the probe means in relation to the strip.
Claim 3
Dependent Claim 194 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling welded strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit, said inspection unit having means guiding said strip for travel past the probe means, said guiding mEans including a movable carriage on which said probe means is mounted, and means on said carriage engaged by and responsive to the lateral position of the strip to cause the carriage and probe means to shift so as to maintain a predetermined position of the probe means in relation to the welded connection of the strip.
Claim 4
Dependent Claim 194 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling welded strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit, said inspection unit having means guiding said strip for travel past the probe means, said guiding mEans including a movable carriage on which said probe means is mounted, and means on said carriage engaged by and responsive to the lateral position of the strip to cause the carriage and probe means to shift so as to maintain a predetermined position of the probe means in relation to the welded connection of the strip.
Claim 5
Dependent Claim 259 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last named condition, said inspection and detection units each having means guiding said strip for travel past the respective probe and sensing means thereof, said guiding means including in each case a movable carriage on which said respective means are mounted, and means on the carriage engaged by and responsive to the lateral position of the traveling strip to cause the carriage and respective probe and sensing means thereon to shift so as to maintain a predetermined position of said probe and sensing means in relation to the welded connection of the strip.
Claim 6
Dependent Claim 259 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last named condition, said inspection and detection units each having means guiding said strip for travel past the respective probe and sensing means thereof, said guiding means including in each case a movable carriage on which said respective means are mounted, and means on the carriage engaged by and responsive to the lateral position of the traveling strip to cause the carriage and respective probe and sensing means thereon to shift so as to maintain a predetermined position of said probe and sensing means in relation to the welded connection of the strip.
Claim 7
Dependent Claim 280 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last-named condition, said inspection unit having means controlled by said last named signal to bodily shift said probe means relative to the welded connection, said inspection and detection units each having means guiding said strip for travel past the respective probe and sensing means thereof, said guiding means including in each case a movable carriage on which said respective means are mounted, and means on the carriage engaged by and responsive to the lateral position of the traveling strip to cause the carriage and respective probe and sensing means thereon to shift so as to maintain a predetermined position of said probe and sensing means in relation to the welded connection of the strip.
Claim 8
Dependent Claim 280 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last-named condition, said inspection unit having means controlled by said last named signal to bodily shift said probe means relative to the welded connection, said inspection and detection units each having means guiding said strip for travel past the respective probe and sensing means thereof, said guiding means including in each case a movable carriage on which said respective means are mounted, and means on the carriage engaged by and responsive to the lateral position of the traveling strip to cause the carriage and respective probe and sensing means thereon to shift so as to maintain a predetermined position of said probe and sensing means in relation to the welded connection of the strip.
Claim 9
Dependent Claim 29 words
The apparatus of claim 1, in which said strip-engaged means comprises a roller rotatable on the carriage, and means resiliently biasing said roller against an edge of the strip.
Claim 10
Dependent Claim 29 words
The apparatus of claim 2, in which said strip-engaged means comprises a roller rotatable on the carriage, and means resiliently biasing said roller against an edge of the strip.
Claim 11
Dependent Claim 53 words
The apparatus of claim 1, in which said strip-engaged means comprises a roller bodily carried by and rotatable on the carriage, and means resiliently biasing said roller against an edge of the strip, whereby the carriage may have a floating movement in reaction to and corresponding to a lateral shift of the strip.
Claim 12
Dependent Claim 38 words
The apparatus of claim 5, in which said biasing means comprises an extensible cable and spring-biased reel about which the cable is reeled, the cable having one end fixedly mounted and an opposite end connected to the carriage.
Claim 13
Dependent Claim 24 words
The apparatus of claim 5, in which the carriage has means enabling said roller to be mounted on either side of the traveling strip.
Claim 14
Dependent Claim 24 words
The apparatus of claim 8, in which the carriage has means enabling said roller to be mounted on either side of the traveling strip.
Claim 15
Dependent Claim 220 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last named condition, said sensing means of the detection unit including a first electrically responsive sensor disposed adjacent the traveling weld zone to detect and signal as to the condition of the weld, and a second sensor disposed adjacent an edge of the strip to detect and signal also as to the weld condition.
Claim 16
Dependent Claim 220 words
Apparatus for the continuous inspection of the condition of a welded connection of at least two metallic components of a traveling strip, comprising an inspection unit traversed by a longitudinally extending weld zone of said strip, said unit having means to create a magnetic field adjacent said strip and transverse of the direction of travel of the latter and said weld zone, and Hall effect probe means originating an electrical output transverse of said field direction in response to and variably reflecting perturbations in said field occasioned by variations in the condition of said welded connection, a readout monitoring unit, and means powered by said output to forward signals respectively representative of said varying field perturbations to said monitoring unit; and a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last named condition, said sensing means of the detection unit including a first electrically responsive sensor disposed adjacent the traveling weld zone to detect and signal as to the condition of the weld, and a second sensor disposed adjacent an edge of the strip to detect and signal also as to the weld condition.
Claim 17
Dependent Claim 20 words
The unit of claim 11, in which said sensing means is movably positionable in respect to said path of travel.
Claim 18
Dependent Claim 17 words
The unit of claim 12, and further comprising means to transmit such signals external of said unit.
Claim 19
Dependent Claim 51 words
The unit of claim 13 in which said sensors are mounted by a movable carriage having means engaging an edge of the traveling strip, and means resiliently biasing said carriage and edge-engaging means to maintain said sensors in desired relation to the seam weld and first named edge of the strip.
Claim 20
Dependent Claim 51 words
The unit of claim 14, in which said sensors are mounted by a movable carriage having means engaging an edge of the traveling strip, and means resiliently biasing said carriage and edge-engaging means to maintain said sensors in desired relation to the seam weld and first named edge of the strip.
Claim 21
Dependent Claim 57 words
Apparatus in accordance with claim 2, and further comprising a detection unit traversed by said strip weld zone in approaching said inspection unit, said detection unit having sensing means also responsive to a condition of the strip, and means to forward a signal from said sensing means to said inspection unit which reflects the last named condition.
Claim 22
Dependent Claim 58 words
Apparatus in accordance with claim 16, in which said sensing means of said detection unit has relay-type control means electrically responsive to a signal forwarded by said sensing means to said inspection unit, said control means being operably connected to further means capable of acting on said probe means of the inspection unit to protect said probe means.

References Cited (Backward Citations)

US2083896A Cited
US2719953A Cited
US3019385A Cited
US3278838A Cited
FR1506642A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-11-08 1975-05-10 1975-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-11-08 1979-05-10 1979-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-11-08 1983-05-10 1983-11-09 $7700.00 Window Closed / Lapsed

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