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US3607595A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing aerodynamically smooth surfaces

Assignee: Dow Chemical Co
•
Filing: 1966-05-31
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Granted: 1971-09-21
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Expires: 1986-05-31
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Abstract

Abstract Aerodynamically smooth surfaces are prepared by covering an irregular surface such as a riveted aircraft wing with a flexible foam embedded with a thermosettable resin. The foam has a smooth outer layer of resin. Pressure is applied to the smooth outer layer of resin to deform the foam layer and cover the surface irregularities.

Inventors

  • 👤 Leo J Windecker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 15:37
CPC Classifications
B; B64; B64C; B64C3/00; B64C3/26; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24512; Y10T428/24521; Y10T428/249921; Y10T428/249953; Y10T428/249982; Y10T428/249985

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 31 words
The method according to claim 1 wherein the irregular surface of said body is first coated with a film of a thermosettable resin to bond said plastic foam to said body.
Claim 2
Dependent Claim 23 words
The method of claim 1 wherein said flexible foam is an open-celled polyurethane foam and said thermosettable resin is a liquid epoxy resin.
Claim 3
Dependent Claim 68 words
A structure having an aerodynamically smooth surface comprising: a base member having minor surface irregularities thereon, a thin layer of a plastic foam adhered to the base member and embodying the surface irregularities, the foam layer comprising a flexible foam having a thin film of a thermoset resin coating the cellular surfaces of the foam, and a smooth layer of a thermoset resin adhered to the foam layer.
Claim 4
Dependent Claim 25 words
The structure of claim 1 wherein the plastic foam is an open-celled polyurethane foam and the thermoset resin coating the foam is an epoxy resin.
Claim 5
Independent Claim 90 words
A method of producing an aerodynamically smooth surface on an aircraft surface having surface irregularities, the steps of the method comprising covering the aircraft surface with a layer of a flexible plastic foam having its cellular surfaces wetted with a thin film of thermosettable resin, the foam layer having a smooth outer layer of resin applied thereto, applying pressure to the smooth outer layer of resin sufficient to deform the foam layer and embody the irregularities therein and mAintaining the pressure until the resin in the flexible foam is thermoset.

References Cited (Backward Citations)

US2888360A Cited
US3265664A Cited
US3330080A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-09-20 1975-03-22 1975-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-09-20 1979-03-22 1979-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-09-20 1983-03-22 1983-09-21 $7700.00 Window Closed / Lapsed

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