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US3607027A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing chlorine dioxide

Assignee: Chemech Engineering Ltd
•
Filing: 1970-04-27
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Granted: 1971-09-21
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Expires: 1990-04-27
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Abstract

Abstract An improved process for preparing chlorine dioxide is provided wherein the bulk of the reactants are internally produced. The reactants include an aqueous solution of an inorganic chlorate and aqueous hydrochloric acid. The aqueous solution of the inorganic chlorate is produced by electrolyzing an aqueous solution of an inorganic chloride. The aqueous hydrochloric acid is produced from hydrogen gas, which is a byproduct of the electrolysis reaction by which the inorganic chloride is converted to the inorganic chlorate, and chlorine gas. The chlorine gas is produced as follows: In reacting the aqueous inorganic chlorate with the aqueous hydrochloric acid, both gaseous chlorine dioxide and chlorine are formed. The gaseous chlorine is separated from the gaseous chlorine dioxide. A portion of the so-separated gaseous chlorine is reacted with the heretofore produced hydrogen to form gaseous hydrogen chloride. The gaseous hydrogen chloride is used as a reactant, either by dissolving it in a stoichiometrically insufficient quantity of water, thereby to provide an aqueous solution of hydrochloric acid and free hydrogen chloride gas, or by dissolving it in water containing absorbed chlorine gas.

Inventors

  • 👤 Gothe Oscar Westerlund

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 06:26
CPC Classifications
C; C01; C01B; C01B11/00; C01B11/02; C01B11/022; C01B11/023; C01B11/025

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 45 words
The process of claim 1 wherein said hydrogen chloride used in step (b) is prepared by dissolving the hydrogen chloride gas of step (g) in a stoichiometrically insufficient quantity of water, thereby to provide an aqueous solution of hydrochloric acid and free hydrogen chloride gas.
Claim 2
Dependent Claim 171 words
cell-off gases which contain hydrogen, oxygen, chlorine, water vapor, and which may also contain carbon dioxide; b. conducting said effluenT liquor to a reaction zone and either reacting it simultaneously with an aqueous solution of hydrochloric acid and gaseous hydrogen chloride, or reacting it with an aqueous hydrochloric acid solution formed by dissolving hydrogen chloride gas in water containing absorbed chlorine gas; c. removing from said reaction zone gases having a composition within the range of: 3- Rho %C12 5-15%C102 0-60% CD2 and 3-50%H20 d. recycling the effluent liquor from said reaction zone to said electrolytic cell as feed for said electrolysis reaction; e. treating the gases of step (c) so as to separate the chlorine gas from the chlorine dioxide gas; f. reacting a portion of the chlorine gas separated in step (e) with hydrogen gas whereby to form hydrogen chloride gas; g. dissolving the hydrogen chloride with water to form an aqueous solution of hydrochloric acid; and h. employing the hydrochloric acid produced in step (g) in step (b).
Claim 3
Dependent Claim 15 words
effluent liquor comprising an aqueous solution of an inorganic chloride and an inorganic chlorate, and
Claim 4
Dependent Claim 46 words
The process of claim 1 wherein a portion of the water which is used in dissolving the hydrogen chloride in step (g) is in the form of a chlorine-water solution which results when a portion of chlorine gas formed in step (a) is absorbed in water.
Claim 5
Dependent Claim 34 words
The process of claim 1 wherein a portion of the water which is used in dissolving the hydrogen chloride in step (g) is in the form of a recycled aqueous solution of hydrochloric acid.
Claim 6
Dependent Claim 34 words
The process of claim 1 wherein the cell-off gases from the electrolysis reaction of step (a) are used as a source of hydrogen gas for the reaction in step (f) to form hydrogen chloride.
Claim 7
Dependent Claim 31 words
The process of claim 1 wherein the cell-off gases are used as a source of both chlorine gas and hydrogen gas for the reaction in step (f) to form hydrogen chloride.
Claim 8
Dependent Claim 25 words
The process of claim 1 wherein the treatment in step (e) comprises contacting the gases with water, thereby to absorb chlorine gas in said water.
Claim 9
Dependent Claim 22 words
The process of claim 1 wherein the composition of the separated chlorine gas reacted in step (e) is: 3-98%C12 0-60%CO2 and 1-6%H20.
Claim 10
Dependent Claim 27 words
The process of claim 1 wherein the hydrogen chloride gas produced in step (f) has the composition: 30-95% HCl HC1 1-60% C12 0-60% CO2 and 2-12% H20.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-09-20 1975-03-22 1975-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-09-20 1979-03-22 1979-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-09-20 1983-03-22 1983-09-21 $7700.00 Window Closed / Lapsed

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