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US3607025A Expired / Lapsed US ⏱️ 0.0 years remaining

Silica-deficient mullite fiber and a process for its production

Assignee: EIDP Inc
•
Filing: 1968-04-25
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Granted: 1971-09-21
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Expires: 1988-04-25
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Abstract

Abstract Silica-deficient mullite fibers of 82% to 99.9% A12O3 and 0.1% to 18% SiO2 are produced by intimately contacting an alkali metal halide and aluminum trichloride with a silica source in the presence of a moist oxidizing gas at a temperature of from about 1,000* C. to 1,350* C. for at least 10 minutes. The silicadeficient mullite fibers are single crystals exhibiting the X-ray pattern of mullite.

Inventors

  • 👤 Howard W Jacobson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 23:13
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/20; C01B33/36; C01B33/38; C01B33/42; C01B33/26; C01B33/40; C01B33/46; C30; C30B; C30B25/00; C30B25/005; C30B29/00; C30B29/10; C30B29/34

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 59 words
The process of claim 1 wherein said alkali metal salt, aluminum trichloride and silica form an intimately contacted charge to a reaction vessel and said aluminum trichloride constitutes from about 5 % to about 30 % by weight based on the total charge, and said silica is not in excess of 50 % by weight based on total charge.
Claim 2
Dependent Claim 62 words
The process of claim 2 wherein said salt melt includes (1) from about 1% to about 15% based on total charge, of a fluoride compound selected from the group consisting of MF, M3AlF6, and AlF3 where M is an alkali metal selected from the group consisting of potassium and sodium, and (2) a compound of the zeolite series as said silica source.
Claim 3
Dependent Claim 69 words
The process of cLaim 3 wherein said alkali metal salt is NaCl and KCl in eutectic proportions, said compounds of the zeolite series is an alkali metal silicate of the formula MAlSi3O8 where M is selected from the group consisting of sodium and potassium, said aluminum trichloride present for reaction is from about 18% to about 23% by weight, based on total charge, and said oxidizing gas is NO2.
Claim 4
Dependent Claim 75 words
A silica-deficient mullite fiber in single crystal form, exhibiting an X-ray pattern of mullite, consisting essentially of from about 0.1% to about 18% by weight silica and at least 82% alumina by weight and having a cross-sectional diameter of about 0.05 to about 30 microns and a length to diameter ratio of about 20:1 to 500:1, the percentage of silica in the fiber being essentially unchanged when the fiber is leached in concentrated hydrofluoric acid.

References Cited (Backward Citations)

US2389352A Cited
US2678282A Cited
US3023115A Cited
US3104943A Cited
US3073770A Cited
US3366445A Cited
US3321271A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-09-20 1975-03-22 1975-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-09-20 1979-03-22 1979-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-09-20 1983-03-22 1983-09-21 $7700.00 Window Closed / Lapsed

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