← Back to Patent Explorer
US3602683A Expired / Lapsed US ⏱️ 0.0 years remaining

Automatic control mechanism for plasma welder

Assignee: Sumitomo Heavy Industries Ltd
•
Filing: 1970-02-02
•
Granted: 1971-08-31
•
Expires: 1990-02-02
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract An automatic control device for plasma arc welding by use of a plasma torch fitted with a cathodic electrode and a gas blow nozzle, said torch being movable relative to a welding stock which is arranged as an anodic electrode, said device being characterized by the provision of a photoelectric sensor arranged to measure the inclination angle of the tail flame part of the plasma arc emerging from the backside of the welding stock while the welding operation is going on, the electric output signal from said sensor being fed to an electronic control circuit adapted for control of any one or more of the welding parameters such as the relative travel speed between the torch and the welding stock, the rate of plasma gas supply and the rate of the welding current.

Inventors

  • 👤 Hisashi Hishida
  • 👤 Masakazu Maruyama

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 05:04
CPC Classifications
B; B23; B23K; B23K10/00; B23K10/02

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 316 words
In an automatic control device for plasma arc welding of a welding stock, comprising a plasma torch movable relative to the welding sock and along the welding seam; a DC voltage source; a cathodic electrode mounted within said torch and electrically connected with the negative side of said voltage source; said welding stock being electrically connected with the positive side of said voltage source for acting as an anodic electrode; and a plasma gas supply means fluidically connected to the interior space of said torch for the formation of a jet stream directed form said torch towards the welding stock, said jet stream being transformed into said plasma when electrical high potential is applied from said voltage source between said cathode and said anode; the improvements comprising in combination: 1. photoelectric sensor means comprising a plurality of photoelectric elements, preferably phototransistors, arranged at a position apart a distance from the backside of said welding stock and substantially in opposition to said torch; 2. an electric control means electrically connected with the output of said sensor means for receiving signal outputs from said photoelectric elements for comparison and for delivery of the thus compared result as a measure for control of a welding parameter; 3. carrier means having a drive motor for carrying said torch and being guided to travel in the direction of said welding seam; 4. a pulse generator electrically connected with said sensor means for the generation of a series of pulses, the pulse pitch thereof being modified by the sensed output from said sensor means; 5. a magnetic amplifier electrically connected with a power source on the one hand and with said motor on the other hand and 6. a control winding connected electrically with said pulse generator and coupled with said magnetic amplifier for controlling the output from said amplifier to said drive motor for controlling the rotational speed of the latter.
Claim 2
Dependent Claim 316 words
In an automatic control device for plasma arc welding of a welding stock, comprising a plasma torch movable relative to the welding sock and along the welding seam; a DC voltage source; a cathodic electrode mounted within said torch and electrically connected with the negative side of said voltage source; said welding stock being electrically connected with the positive side of said voltage source for acting as an anodic electrode; and a plasma gas supply means fluidically connected to the interior space of said torch for the formation of a jet stream directed form said torch towards the welding stock, said jet stream being transformed into said plasma when electrical high potential is applied from said voltage source between said cathode and said anode; the improvements comprising in combination: 1. photoelectric sensor means comprising a plurality of photoelectric elements, preferably phototransistors, arranged at a position apart a distance from the backside of said welding stock and substantially in opposition to said torch; 2. an electric control means electrically connected with the output of said sensor means for receiving signal outputs from said photoelectric elements for comparison and for delivery of the thus compared result as a measure for control of a welding parameter; 3. carrier means having a drive motor for carrying said torch and being guided to travel in the direction of said welding seam; 4. a pulse generator electrically connected with said sensor means for the generation of a series of pulses, the pulse pitch thereof being modified by the sensed output from said sensor means; 5. a magnetic amplifier electrically connected with a power source on the one hand and with said motor on the other hand and 6. a control winding connected electrically with said pulse generator and coupled with said magnetic amplifier for controlling the output from said amplifier to said drive motor for controlling the rotational speed of the latter.
Claim 3
Dependent Claim 21 words
a pivotable control bar acting as a control valve member adapted for control of the gaseous flow through said feed piping;
Claim 4
Dependent Claim 21 words
a pivotable control bar acting as a control valve member adapted for control of the gaseous flow through said feed piping;
Claim 5
Dependent Claim 27 words
The device as claimed in claim 1, further comprising a control valve unit inserted in a plasma gas feed piping for said torch, said valve unit comprising:
Claim 6
Dependent Claim 40 words
an electric control means electrically connected with the output of said sensor means for receiving signal outputs from said photoelectric elements for comparison and for delivery of the thus compared result as a measure for control of a welding parameter;
Claim 7
Dependent Claim 40 words
an electric control means electrically connected with the output of said sensor means for receiving signal outputs from said photoelectric elements for comparison and for delivery of the thus compared result as a measure for control of a welding parameter;
Claim 8
Dependent Claim 22 words
carrier means having a drive motor for carrying said torch and being guided to travel in the direction of said welding seam;
Claim 9
Dependent Claim 22 words
carrier means having a drive motor for carrying said torch and being guided to travel in the direction of said welding seam;
Claim 10
Dependent Claim 60 words
The device as claimed in claim 1, further comprising a magnetic amplifier arranged between said torch and a power source for the latter; and a control winding electrically connected with said sensor means and coupled with said amplifier, for control of the currents fed to said torch, according to the sensed angle of the tail flame of the plasma flame.
Claim 11
Dependent Claim 22 words
a resilient mount provided within said valve unit and mounting said control bar at an intermediate point between the both ends thereof.
Claim 12
Dependent Claim 22 words
a resilient mount provided within said valve unit and mounting said control bar at an intermediate point between the both ends thereof.
Claim 13
Dependent Claim 31 words
a pulse generator electrically connected with said sensor means for the generation of a series of pulses, the pulse pitch thereof being modified by the sensed output from said sensor means;
Claim 14
Dependent Claim 31 words
a pulse generator electrically connected with said sensor means for the generation of a series of pulses, the pulse pitch thereof being modified by the sensed output from said sensor means;
Claim 15
Dependent Claim 22 words
a magnetic amplifier electrically connected with a power source on the one hand and with said motor on the other hand and
Claim 16
Dependent Claim 22 words
a magnetic amplifier electrically connected with a power source on the one hand and with said motor on the other hand and
Claim 17
Dependent Claim 34 words
a control winding connected electrically with said pulse generator and coupled with said magnetic amplifier for controlling the output from said amplifier to said drive motor for controlling the rotational speed of the latter.
Claim 18
Dependent Claim 34 words
a control winding connected electrically with said pulse generator and coupled with said magnetic amplifier for controlling the output from said amplifier to said drive motor for controlling the rotational speed of the latter.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-08-30 1975-03-01 1975-08-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-08-30 1979-03-01 1979-08-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-08-30 1983-03-01 1983-08-31 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag