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US3595056A Expired / Lapsed US ⏱️ 0.0 years remaining

Machine for roll forming sections from sheet material

Assignee: ARMCO ATLANTIC Inc A CORP OF DE
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Filing: 1969-07-11
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Granted: 1971-07-27
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Expires: 1989-07-11
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Abstract

Abstract An improved machine and method for roll forming sections having a web which is provided with at least one flange from sheet material.

Inventors

  • 👤 Andrew H Hutton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 17:30
CPC Classifications
B; B21; B21D; B21D5/00; B21D5/06; B21D5/08

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 364 words
In a machine for roll forming sections having a web which is provided with at least one flange from a sheet of material of the type having: a. a support having a surface b. a plurality of roll stations positioned along said support, each said roll station comprising opposed roll stands, one on either side of said support, each said roll stand having two substantially parallel, horizontal shafts on which are mounted a pair of cooperating rollers, said pairs of cooperating rollers on said opposed roll stands being provided with mating web holding surfaces, said mating web holding surfaces of said pairs of cooperating rollers at each roll station being coplanar and on an inclined plane at a fixed angle to the horizontal axis of said machine, whereby said sheet material is on an inclined plane at a fixed angle to the horizontal axis of said machine as it proceeds therethrough, one roller of each said pair of cooperating rollers being provided with a forming surface angled from said web holding surface thereof against which changes in direction of said sheet material are effected and a break of said section is formed, the other roller of each said pair of cooperating rollers having a mating forming surface which at least contacts the radius of the break of said sheet material; and c. means for simultaneously rotating said pairs of cooperating rollers; the improvement in combination therewith wherein the surface of said support is on an inclined plane at a fixed angle to the horizontal axis of said machine parallel to said mating web holding surfaces and said opposed roll stands at each said rolling station are adjustably mounted on said support surface for movement toward and away from each other along an axis parallel to said inclined plane, and wherein means are provided to adjust at least said adjacent roll stands on one side of said machine at said roll stations, whereby as said opposed roll stands are adjusted toward and away from each other with respect to a fixed center line on said inclined plane, said machine may be readily adjusted so as to form said sections having webs of any desired width.
Claim 2
Dependent Claim 364 words
In a machine for roll forming sections having a web which is provided with at least one flange from a sheet of material of the type having: a. a support having a surface b. a plurality of roll stations positioned along said support, each said roll station comprising opposed roll stands, one on either side of said support, each said roll stand having two substantially parallel, horizontal shafts on which are mounted a pair of cooperating rollers, said pairs of cooperating rollers on said opposed roll stands being provided with mating web holding surfaces, said mating web holding surfaces of said pairs of cooperating rollers at each roll station being coplanar and on an inclined plane at a fixed angle to the horizontal axis of said machine, whereby said sheet material is on an inclined plane at a fixed angle to the horizontal axis of said machine as it proceeds therethrough, one roller of each said pair of cooperating rollers being provided with a forming surface angled from said web holding surface thereof against which changes in direction of said sheet material are effected and a break of said section is formed, the other roller of each said pair of cooperating rollers having a mating forming surface which at least contacts the radius of the break of said sheet material; and c. means for simultaneously rotating said pairs of cooperating rollers; the improvement in combination therewith wherein the surface of said support is on an inclined plane at a fixed angle to the horizontal axis of said machine parallel to said mating web holding surfaces and said opposed roll stands at each said rolling station are adjustably mounted on said support surface for movement toward and away from each other along an axis parallel to said inclined plane, and wherein means are provided to adjust at least said adjacent roll stands on one side of said machine at said roll stations, whereby as said opposed roll stands are adjusted toward and away from each other with respect to a fixed center line on said inclined plane, said machine may be readily adjusted so as to form said sections having webs of any desired width.
Claim 3
Dependent Claim 54 words
The machine according to claim 1, wherein at least one of said rollers of each said pair of cooperating rollers is adjustable in both a horizontal and vertical plane, and means are provided to accomplish said adjustment, whereby said machine may be adjusted to form said sections from any desired gauge of sheet material.
Claim 4
Dependent Claim 26 words
The machine according to claim 2, wherein said means to adjust each of said rollers in both a horizontal and vertical plane comprises a screw adjustment.
Claim 5
Dependent Claim 26 words
The machine according to claim 2, wherein said means to adjust each of said rollers in both a horizontal and vertical plane comprises a shim adjustment.
Claim 6
Dependent Claim 47 words
The machine according to claim 1, wherein said means to adjust said roll stands simultaneously adjusts adjacent roll stands on each side of said machine at said roll stations so that all of said pairs of cooperating rollers on each side of said machine will move together.
Claim 7
Dependent Claim 74 words
The machine according to claim 5, wherein said means to adjust said roll stands includes means to simultaneously adjust at least one working group of adjacent roll stands on each side of said machine, so thAt said pairs of cooperating rollers on each side of said machine in each said group will move together, whereby said machine may be readily adjusted so as to also form said sections having flanges of any desired width.
Claim 8
Dependent Claim 94 words
The machine according to claim 6, wherein all of said roll stands on each side of said machine are mounted on a first base which is adjustably mounted on said support surface, said first bases being mounted on said support surface for movement toward and away from each other, and wherein each said group of adjacent roll stands on each side of said machine is mounted on a second base which is adjustably mounted on said first base for movement toward and away from each other along an axis parallel to said support surface.
Claim 9
Dependent Claim 48 words
The machine according to claim 6, wherein a finishing surface is provided on at least one of said rollers of said pairs of cooperating rollers against which a first change in direction of said sections being formed may be given final shape during the formation of said flanges.
Claim 10
Dependent Claim 29 words
The machine according to claim 1, wherein said means for adjusting said roll stands comprises at least one threaded allochiral shaft having a bushing and worm gear associated therewith.
Claim 11
Dependent Claim 19 words
The machine according to claim 1, wherein said means for adjusting said roll stands comprises a motorized screw jack.
Claim 12
Dependent Claim 321 words
In a process for roll forming sections having a web which is provided with at least one flange from a sheet of material including the steps: a. providing a support having a surface; b. positioning a plurality of roll stations along said support, each said roll station comprising opposed roll stands, one on either side of said support; c. arranging two substantially horizontal, parallel shafts on each said roll stand on which are mounted a pair of cooperating rollers, said pairs of cooperating rollers on said opposed roll stands being provided with mating web holding surfaces, said mating web holding surfaces of said pairs of cooperating rollers at each roll stand being coplanar and on an inclined plane at a fixed angle to the horizontal axis of said machine, one roller of each said pair of cooperating rollers being provided with a forming surface angled from said web holding surface thereof against which a break of said section is formed, the other roller of each said pair of cooperating rollers having a mating forming surface which at least contacts the radius of the break of said sheet material; d. simultaneously rotating said pairs of cooperating rollers; and e. feeding said sheet material into said rotating pairs of cooperating rollers; the improvement which comprises the steps of inclining the surface of said support at a fixed angle to the horizontal axis of said machine parallel to said mating web holding surfaces, adjustably mounting said opposed roll stands at each said roll station on said supporting surface for movement toward and away from each other along an axis parallel to said inclined plane, and adjusting at least said adjacent roll stands on one side of said roll stations, whereby as said opposed roll stands are adjusted toward and away from each other with respect to a fixed center line on said inclined plane, section having webs of any desired width may be formed.
Claim 13
Dependent Claim 321 words
In a process for roll forming sections having a web which is provided with at least one flange from a sheet of material including the steps: a. providing a support having a surface; b. positioning a plurality of roll stations along said support, each said roll station comprising opposed roll stands, one on either side of said support; c. arranging two substantially horizontal, parallel shafts on each said roll stand on which are mounted a pair of cooperating rollers, said pairs of cooperating rollers on said opposed roll stands being provided with mating web holding surfaces, said mating web holding surfaces of said pairs of cooperating rollers at each roll stand being coplanar and on an inclined plane at a fixed angle to the horizontal axis of said machine, one roller of each said pair of cooperating rollers being provided with a forming surface angled from said web holding surface thereof against which a break of said section is formed, the other roller of each said pair of cooperating rollers having a mating forming surface which at least contacts the radius of the break of said sheet material; d. simultaneously rotating said pairs of cooperating rollers; and e. feeding said sheet material into said rotating pairs of cooperating rollers; the improvement which comprises the steps of inclining the surface of said support at a fixed angle to the horizontal axis of said machine parallel to said mating web holding surfaces, adjustably mounting said opposed roll stands at each said roll station on said supporting surface for movement toward and away from each other along an axis parallel to said inclined plane, and adjusting at least said adjacent roll stands on one side of said roll stations, whereby as said opposed roll stands are adjusted toward and away from each other with respect to a fixed center line on said inclined plane, section having webs of any desired width may be formed.
Claim 14
Dependent Claim 44 words
A method according to claim 11, including the step of adjusting at least one of said rollers of each said pair of cooperating rollers in both a horizontal and vertical plane so that sections may be formed from any desired gauge of sheet material.
Claim 15
Dependent Claim 46 words
The method according to claim 12, wherein said step of adjusting at least said adjacent roll stands on one side of said roll station includes simultaneous adjustment so that all of said pairs of cooperating rollers on each side of said roll stations will move together.
Claim 16
Dependent Claim 58 words
The method according to claim 13, including the step of simultaneously adjusting at least one working group of adjacent roll stands on each side of said roll stations, so that pairs of cooperating rollers on each side of said machine in each said group will move together, whereby sections may be formed having flanges of any desired width.

References Cited (Backward Citations)

US1317581A Cited
US2251967A Cited
US3475937A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-07-26 1975-01-25 1975-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-07-26 1979-01-25 1979-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-07-26 1983-01-25 1983-07-27 $7700.00 Window Closed / Lapsed

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