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US3593240A Expired / Lapsed US ⏱️ 0.0 years remaining

Solenoid structure having single sheet metal plunger and/or yoke

Assignee: Whirlpool Corp
•
Filing: 1969-03-10
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Granted: 1971-07-13
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Expires: 1989-03-10
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Abstract

Abstract An electrical solenoid structure of extremely simple and economical construction. The plunger is stamped from sheet metal and includes an attaching portion unitary therewith. The inner end of the plunger defines a bight portion and the yoke includes a complementary formed portion to provide high magnetic pull as a result of the reduced magnetic gap. The plunger may have ribs arranged to reduce the airgap between the plunger and yoke.

Inventors

  • 👤 Frank S Garczynski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 22:50
CPC Classifications
H; H01; H01F; H01F7/00; H01F7/06; H01F7/08; H01F7/16; H01F7/1607; H01F7/081; H01F2007/083

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 45 words
A solenoid structure comprising: a yoke; a U-shaped plunger formed of a single piece of sheet material and having substantially spaced legs and an attaching portion unitary therewith; and a coil electromagnetically coupled to said yoke for electromagnetically positioning said plunger relative to said yoke.
Claim 2
Dependent Claim 45 words
A solenoid structure comprising: a yoke; a U-shaped plunger formed of a single piece of sheet material and having substantially spaced legs and an attaching portion unitary therewith; and a coil electromagnetically coupled to said yoke for electromagnetically positioning said plunger relative to said yoke.
Claim 3
Dependent Claim 15 words
The solenoid structure of claim 1 wherein said plunger comprises a formed sheet metal stamping.
Claim 4
Dependent Claim 48 words
The solenoid structure of claim 1 wherein said U-shaped plunger includes a convex bight end portion, and said yoke includes a concave portion complementary to said plunger bight portion for providing a narrow flux gap with a long travel stroke of the plunger when said coil is energized.
Claim 5
Dependent Claim 48 words
The solenoid structure of claim 1 wherein said plunger further includes a rib portion formed unitary therewith for decreasing the airgap in the flux path between the yoke and the plunger when said plunger is fully inserted into said yoke as a result of energization of said coil.
Claim 6
Dependent Claim 42 words
The solenoid structure of claim 4 wherein said plunger includes an inner end juxtaposed to said yoke as a result of energization of said coil, and a spring is provided engaging said ribs to bias said plunger from its fully inserted position.
Claim 7
Dependent Claim 92 words
A solenoid structure comprising: a unitary stamped sheet metal yoke folded to define a U-section having a pair of spaced legs, one of said legs including a stamped portion; a plunger extending movably through the other of said legs to adjacent said stamped portion; and a coil electromagnetically coupled to said yoke for electromagnetically positioning said plunger relative to said yoke, said plunger including an inner end portion complementary to said stamped portion for providing a narrow flux gap and a long travel stroke of the plunger when said coil is energized.
Claim 8
Dependent Claim 92 words
A solenoid structure comprising: a unitary stamped sheet metal yoke folded to define a U-section having a pair of spaced legs, one of said legs including a stamped portion; a plunger extending movably through the other of said legs to adjacent said stamped portion; and a coil electromagnetically coupled to said yoke for electromagnetically positioning said plunger relative to said yoke, said plunger including an inner end portion complementary to said stamped portion for providing a narrow flux gap and a long travel stroke of the plunger when said coil is energized.
Claim 9
Dependent Claim 18 words
The solenoid structure of claim 6 wherein said stamped portion comprises a folded portion having slit side edges.

References Cited (Backward Citations)

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US2904729A Cited
US2917600A Cited
US3134932A Cited
US3195024A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-07-12 1975-01-11 1975-07-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-07-12 1979-01-11 1979-07-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-07-12 1983-01-11 1983-07-13 $7700.00 Window Closed / Lapsed

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