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US3583502A Expired / Lapsed US ⏱️ 0.0 years remaining

Axial flow turbine drill for earth boring

Assignee: Individual
•
Filing: 1968-07-29
•
Granted: 1971-06-08
•
Expires: 1988-07-29
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Abstract

Abstract A downhole axial flow turbine to rotate the drilling bit in earth boring, the turbine actuated by drilling fluid flow. The turbine operates in conjunction with dual-tube drill pipe. The drilling fluid flows downward in the annulus of the dual-tube drill pipe, through the annulus of the turbine, actuating the turbine, thence through the bit, thence ascending through the hollow spindle of the turbine, thence through the core tube of the dual-tube drill pipe to the earth''s surface carrying bit cuttings and core segments therewith. The turbine blades are smoothly curved to minimize fluid turbulence, and maximize power generation. The drill pipe weight imposed on the bit is independent of the turbine spindle, being imposed by the drill pipe onto the turbine barrel, thence through a thrust bearing, to the bit. The bit''s shank, and/or structure above the bit, is preferably made full-hole size to form a barrier to prevent drilling fluid flowing upward in the borehole annulus.

Inventors

  • 👤 Homer I Henderson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 19:18
CPC Classifications
E; E21; E21B; E21B21/00; E21B21/12; E21B4/00; E21B4/02

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 492 words
In an earth-boring drill comprising in combination: a dualconduit drill pipe having an outer drill pipe and a concentric inner pipe secured therein, said outer drill pipe and said inner pipe forming a pipe annulus therebetween, said dual-conduit drill pipe made in composite lengths which are adapted to be joined end to end to form a long string of dual-conduit drill pipe; a drilling bit having a hollow shank and fluid flow channels threadedly attached to the lower end of the dual-conduit drill pipe assembly, said bit adapted to bore into the earth when rotated under mechanical pressure to produce a borehole; the wall of said borehole and said outer drill pipe forming a borehole annulus therebetween, when the said dual-conduit drill pipe is in the hole; a drilling fluid under pressure introduced at the earth''s surface into the said drill pipe annulus, thence flowing downwardly through said drill pipe annulus, thence through said flow channels in said bit, thence upwardly in said bit''s hollow shank, thence upwardly in the said inner pipe to the earth''s surface, carrying therewith any cuttings, or cores, formed by the said bit; the improvements for rotating said bit and for applying weight on said bit, said improvements comprising: an axial flow turbine motor inserted in the dual-conduit drill pipe string above said bit, said turbine motor motivated by the said fluid flow in the said drill pipe annulus, said turbine motor comprising an outer turbine stator barrel rigidly inserted in the said dual-conduit drill pipe string and forming a part thereof; and an inner, rotatable, hollow rotor spindle, serving as a continuation of the said concentric inner pipe; said rotor spindle positioned opposite the said stator barrel by flow-passing radial bearings, said turbine barrel and said turbine spindle forming a turbine annulus therebetween, which turbine annulus is a continuation of said drill pipe annulus, said flow-passing radial bearings being positioned in said turbine annulus and said drill pipe annulus; the upper end of said rotor spindle rotatably sealed to the next above said concentric inner pipe be rotation permitting seal means, the lower end of thE said turbine rotor having a downward, tubular spindle extension that is threadedly connected to the inside top of said bit''s hollow shank to transmit rotation to said bit by said turbine rotor, the said turbine rotor and said downward tubular spindle extension being free of any compression, and free to move longitudinally within narrow limits to maintain a compression free condition; the required weight on the said drill bit impressed thereon by the weight of the dual-conduit drill pipe string, or portion thereof, the said required weight being transmitted downwardly through the said turbine barrel, thence downwardly through a downward tubular extension of said turbine barrel, thence through a low-friction thrust bearing, which bearing is mounted on the top of said bit sub and external of the said tubular extension, thence through the said bit sub to the said bit.
Claim 2
Dependent Claim 492 words
In an earth-boring drill comprising in combination: a dualconduit drill pipe having an outer drill pipe and a concentric inner pipe secured therein, said outer drill pipe and said inner pipe forming a pipe annulus therebetween, said dual-conduit drill pipe made in composite lengths which are adapted to be joined end to end to form a long string of dual-conduit drill pipe; a drilling bit having a hollow shank and fluid flow channels threadedly attached to the lower end of the dual-conduit drill pipe assembly, said bit adapted to bore into the earth when rotated under mechanical pressure to produce a borehole; the wall of said borehole and said outer drill pipe forming a borehole annulus therebetween, when the said dual-conduit drill pipe is in the hole; a drilling fluid under pressure introduced at the earth''s surface into the said drill pipe annulus, thence flowing downwardly through said drill pipe annulus, thence through said flow channels in said bit, thence upwardly in said bit''s hollow shank, thence upwardly in the said inner pipe to the earth''s surface, carrying therewith any cuttings, or cores, formed by the said bit; the improvements for rotating said bit and for applying weight on said bit, said improvements comprising: an axial flow turbine motor inserted in the dual-conduit drill pipe string above said bit, said turbine motor motivated by the said fluid flow in the said drill pipe annulus, said turbine motor comprising an outer turbine stator barrel rigidly inserted in the said dual-conduit drill pipe string and forming a part thereof; and an inner, rotatable, hollow rotor spindle, serving as a continuation of the said concentric inner pipe; said rotor spindle positioned opposite the said stator barrel by flow-passing radial bearings, said turbine barrel and said turbine spindle forming a turbine annulus therebetween, which turbine annulus is a continuation of said drill pipe annulus, said flow-passing radial bearings being positioned in said turbine annulus and said drill pipe annulus; the upper end of said rotor spindle rotatably sealed to the next above said concentric inner pipe be rotation permitting seal means, the lower end of thE said turbine rotor having a downward, tubular spindle extension that is threadedly connected to the inside top of said bit''s hollow shank to transmit rotation to said bit by said turbine rotor, the said turbine rotor and said downward tubular spindle extension being free of any compression, and free to move longitudinally within narrow limits to maintain a compression free condition; the required weight on the said drill bit impressed thereon by the weight of the dual-conduit drill pipe string, or portion thereof, the said required weight being transmitted downwardly through the said turbine barrel, thence downwardly through a downward tubular extension of said turbine barrel, thence through a low-friction thrust bearing, which bearing is mounted on the top of said bit sub and external of the said tubular extension, thence through the said bit sub to the said bit.
Claim 3
Dependent Claim 42 words
The earth-boring drill defined by claim 1, in which the said bit is a coring bit, including: a core breaker positioned in the said tubular spindle extension just above the said core bit to engage the emerging core and to break it.
Claim 4
Dependent Claim 36 words
The earth-boring drill defined by claim 1, including: the said drill bit having a shank whose diameter is substantially borehole diameter to effectively block fluid flow from the said bit upwardly in the said borehole annulus.
Claim 5
Dependent Claim 36 words
The earth-boring drill defined by claim 1, including: a section of pipe in the said outer drill pipe string having a diameter substantially borehole diameter to block thereby fluid flow past it in the borehole annulus.

References Cited (Backward Citations)

US873056A Cited
US1860214A Cited
US2301105A Cited
US2660402A Cited
US2946565A Cited
US2942667A Cited
US3473617A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-06-07 1974-12-07 1975-06-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-06-07 1978-12-07 1979-06-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-06-07 1982-12-07 1983-06-08 $7700.00 Window Closed / Lapsed

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