Process for forming a composite building construction

Claim 2

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second portion and around the first portion, the fluid material upon solidifying becomes the slab, embedding the first portion while maintaining a contact with the second portion which acts as a flap, between the first portion and the flap is a tractable bend line, subsequent peeling of the flap away from the slab bends the flap piece at the bend line to position the flap perpendicular to the slab thereby fashioning a transverse reinforcement for the slab.

Claim 3

A process for forming a composite building construction involving a slab having bedded ceramic blocks and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second portion and around the first portion and around at least a part of the ceramic blocks, the fluid material upon solidifying becomes the slab embedding the first portion and bedding the ceramic blocks while maintaining a contact with the second portion which acts aS a flap, between the first portion and the flap is a tractable bend line, subsequent peeling away of the flap from the slab bends the flap piece at the bend line to position the flap perpendicular to the slab thus fashioning a transverse rib reinforcing the slab.

Claim 4

A process for forming a composite building construction involving a slab having bedded ceramic blocks and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second portion and around the first portion and around at least a part of the ceramic blocks, the fluid material upon solidifying becomes the slab embedding the first portion and bedding the ceramic blocks while maintaining a contact with the second portion which acts aS a flap, between the first portion and the flap is a tractable bend line, subsequent peeling away of the flap from the slab bends the flap piece at the bend line to position the flap perpendicular to the slab thus fashioning a transverse rib reinforcing the slab.

Claim 5

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second and third adjacent portions subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second and third portions and around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions, the fluid material upon solidifying embeds the first portion while maintaining a contact with the second and third portions which portions jointly act as a flap, between the first portion and the flap is a tractable bend line, subsequent peeling away of the flap from the slab bends the flap piece at the bend line to position the flap perpendicular to the slab, the third portion is thicker than the second portion giving the flap a variable thickness, the flap in its perpendicular position fashions a transverse rib of variable thickness reinforcing the slab.

Claim 6

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second and third adjacent portions subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second and third portions and around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions, the fluid material upon solidifying embeds the first portion while maintaining a contact with the second and third portions which portions jointly act as a flap, between the first portion and the flap is a tractable bend line, subsequent peeling away of the flap from the slab bends the flap piece at the bend line to position the flap perpendicular to the slab, the third portion is thicker than the second portion giving the flap a variable thickness, the flap in its perpendicular position fashions a transverse rib of variable thickness reinforcing the slab.

Claim 7

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second and third adjacent portions subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second and third portions and around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions which portions jointly act as a flap, between the first portion and the flap is a tractable first bend line, subsequent peeling away of the flap from the slab bends the flap piece at the first bend line to position the flap perpendicular to the slab to fashion a rib between the second and third portions is a second tractable bend line, subsequently bending the third portion at the second bend line positions the third portion parallel to the slab, whereas the third portion becomes an angular flange for the rib.

Claim 8

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second and third adjacent portions subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against the second and third portions and around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions which portions jointly act as a flap, between the first portion and the flap is a tractable first bend line, subsequent peeling away of the flap from the slab bends the flap piece at the first bend line to position the flap perpendicular to the slab to fashion a rib between the second and third portions is a second tractable bend line, subsequently bending the third portion at the second bend line positions the third portion parallel to the slab, whereas the third portion becomes an angular flange for the rib.

Claim 9

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against a sheet covering the second portion while pouring the fluid material around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the sheet covering the second portion, the second portion acts as flap, between the first portion and the flap is a tractable bend line, subsequent peeling the flap away from the sheet and slab by bending the flap piece at the bend line to position the flap perpendicular to the slab to fashion a rib, the second portion is a lattice frame which makes the rib a lattice framed rib.

Claim 10

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into a position perpendicular to the slab, said process comprising pouring a fluid material against a sheet covering the second portion while pouring the fluid material around the first portion, the fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the sheet covering the second portion, the second portion acts as flap, between the first portion and the flap is a tractable bend line, subsequent peeling the flap away from the sheet and slab by bending the flap piece at the bend line to position the flap perpendicular to the slab to fashion a rib, the second portion is a lattice frame which makes the rib a lattice framed rib.

Claim 11

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion between unconfined second and third portions subsequently peeled away from the slab into parallel positions perpendicular to the slab, said process comprising pouring a first fluid material against the second and third portions and around the first portion, the first fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions which portions act respectively as first and second flaps, between the first portion and the first Flap is a tractable first bend line, between the first portion and the second flap is a tractable second bend line, subsequent peeling of the first and second flaps away from the slab bends the flap piece at the first and second bend lines to position the first and second flaps in parallel positions perpendicular to the slab to fashion parallel trough sides which together with the slab subsequently confines a second fluid material which upon solidifying becomes a solid rib transverse to the slab.

Claim 12

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first portion between unconfined second and third portions subsequently peeled away from the slab into parallel positions perpendicular to the slab, said process comprising pouring a first fluid material against the second and third portions and around the first portion, the first fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second and third portions which portions act respectively as first and second flaps, between the first portion and the first Flap is a tractable first bend line, between the first portion and the second flap is a tractable second bend line, subsequent peeling of the first and second flaps away from the slab bends the flap piece at the first and second bend lines to position the first and second flaps in parallel positions perpendicular to the slab to fashion parallel trough sides which together with the slab subsequently confines a second fluid material which upon solidifying becomes a solid rib transverse to the slab.

Claim 13

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first part between unconfined second and third parts subsequently peeled away from the slab into a position transverse to the slab, said process comprising pouring a fluid material against the second and third parts and around the first part, the fluid material upon solidifying becomes the slab embedding the first part while maintaining a contact with the second and third parts which parts respectively act as first and second flaps, between the first part and first flap is a first tractable bend line, and between the first part and second flap is a second tractable bend line, subsequent peeling away the first and second flaps from the slab bends the flap piece at the first and second bend lines to position the flaps perpendicular to the slab, the second part comprises adjacent first and second portions separated by a third tractable bend line, the third part comprises adjacent third and fourth portions separated by a fourth tractable bend line, the second and fourth portions having longitudinal edges, bending the second and fourth portions toward one another bends the flap pieces at the third and fourth bend lines to position the second and fourth portions parallel to the slab with their longitudinal edges making a juncture thereby fashioning a rectangular tube transversely attached to the slab.

Claim 14

A process for forming a composite building construction involving a slab and a partially embedded angular flap piece having an embedded first part between unconfined second and third parts subsequently peeled away from the slab into a position transverse to the slab, said process comprising pouring a fluid material against the second and third parts and around the first part, the fluid material upon solidifying becomes the slab embedding the first part while maintaining a contact with the second and third parts which parts respectively act as first and second flaps, between the first part and first flap is a first tractable bend line, and between the first part and second flap is a second tractable bend line, subsequent peeling away the first and second flaps from the slab bends the flap piece at the first and second bend lines to position the flaps perpendicular to the slab, the second part comprises adjacent first and second portions separated by a third tractable bend line, the third part comprises adjacent third and fourth portions separated by a fourth tractable bend line, the second and fourth portions having longitudinal edges, bending the second and fourth portions toward one another bends the flap pieces at the third and fourth bend lines to position the second and fourth portions parallel to the slab with their longitudinal edges making a juncture thereby fashioning a rectangular tube transversely attached to the slab.

Claim 15

A process for forming a composite building construction involving a solid first slab and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into an initial first position perpendicular to the first slab, said process comprising pouring a first fluid material against the second portion and around the first portion, the first fluid material upon solidifying becomes the first slab embedding the first portion while maintaining a contact with the second portion which acts as a flap, between the first and second portions is tractable bend line, subsequent peeling the flap away from the first slab bends the flap piece at the bend line to position the flap at the initial first position perpendicular to the slab, subsequent curling of the flap around to meet itself at the juncture fashions a tubular rib transverse to the first slab having a first slab thickness, a second fluid material poured over the first slab and around the tubular ribs bonds to the firs slab and subsequently solidifies to become in conjunction with the first slab an integral cored second slab having voids at the tubular ribs and a second slab thickness greater than the first thickness.

Claim 16

A process for forming a composite building construction involving a solid first slab and a partially embedded angular flap piece having an embedded first portion adjacent to an unconfined second portion subsequently peeled away from the slab into an initial first position perpendicular to the first slab, said process comprising pouring a first fluid material against the second portion and around the first portion, the first fluid material upon solidifying becomes the first slab embedding the first portion while maintaining a contact with the second portion which acts as a flap, between the first and second portions is tractable bend line, subsequent peeling the flap away from the first slab bends the flap piece at the bend line to position the flap at the initial first position perpendicular to the slab, subsequent curling of the flap around to meet itself at the juncture fashions a tubular rib transverse to the first slab having a first slab thickness, a second fluid material poured over the first slab and around the tubular ribs bonds to the firs slab and subsequently solidifies to become in conjunction with the first slab an integral cored second slab having voids at the tubular ribs and a second slab thickness greater than the first thickness.

Claim 17

A process for forming a composite construction involving a solid slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second, third, and fourth parallel portions subsequently peeled away from the slab into an initial position perpendicular to the slab, said process comprising pouring a first fluid material against the second, third and fourth portions and around the first portion, the first fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second, third and fourth portions, which second, third and fourth portions act as a flap, the fourth portion has an edge, between each portion is a tractable bend line, subsequent peeling the flap away from the slab bends the flap at a bend line to positiOn the flap at the initial first position perpendicular to the slab, subsequent bending the flap at the other bend lines reshapes the flap by arranging the second, third and fourth portions into a rectangular tube with the edge of the fourth portion making a juncture with the slab, a second fluid material injected into the tube upon solidifying becomes an encased rib transverse to the slab.

Claim 18

A process for forming a composite construction involving a solid slab and a partially embedded angular flap piece having an embedded first portion adjacent to unconfined second, third, and fourth parallel portions subsequently peeled away from the slab into an initial position perpendicular to the slab, said process comprising pouring a first fluid material against the second, third and fourth portions and around the first portion, the first fluid material upon solidifying becomes the slab embedding the first portion while maintaining a contact with the second, third and fourth portions, which second, third and fourth portions act as a flap, the fourth portion has an edge, between each portion is a tractable bend line, subsequent peeling the flap away from the slab bends the flap at a bend line to positiOn the flap at the initial first position perpendicular to the slab, subsequent bending the flap at the other bend lines reshapes the flap by arranging the second, third and fourth portions into a rectangular tube with the edge of the fourth portion making a juncture with the slab, a second fluid material injected into the tube upon solidifying becomes an encased rib transverse to the slab.