Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
145 words
A method of closely examining an article of manufacture for normally invisible defects in manufacture comprising: holding the article to be examined in an accurately controlled position and orientation relative to an x-ray film; exposing said article and film to x-rays for a predetermined interval of time and with a predetermined intensity and direction of radiation; developing said film into a transparency containing a visible image of the density features of said article; superimposing said developed transparency, for viewing, over another x-ray photograph of the same article taken at a different stage of manufacture thereof with the article held in identical position and orientation and exposed to x-radiation; adjusting said superimposed x-ray photographs into registration relative to an accurate frame of reference common to both radiographs; and visually inspecting said adjusted superimposed radiographs for signs of variation in the images of said article density features.
Claim 2
Independent Claim
145 words
A method of closely examining an article of manufacture for normally invisible defects in manufacture comprising: holding the article to be examined in an accurately controlled position and orientation relative to an x-ray film; exposing said article and film to x-rays for a predetermined interval of time and with a predetermined intensity and direction of radiation; developing said film into a transparency containing a visible image of the density features of said article; superimposing said developed transparency, for viewing, over another x-ray photograph of the same article taken at a different stage of manufacture thereof with the article held in identical position and orientation and exposed to x-radiation; adjusting said superimposed x-ray photographs into registration relative to an accurate frame of reference common to both radiographs; and visually inspecting said adjusted superimposed radiographs for signs of variation in the images of said article density features.
Claim 3
Dependent Claim
37 words
The method of claim 1 wherein: said article is a partially formed laminar printed circuit device; and said superimposed x-ray photographs are radiographs taken of the partially formed device before and after a particular stage of lamination.
Claim 4
Dependent Claim
26 words
The method of claim 1 wherein said common frame of reference is represented by visible marks precisely located on each of the said superimposed x-ray photographs.
Claim 5
Dependent Claim
31 words
The method of claim 3 wherein said step of adjusting said radiographs into registration is accomplished by adjusting corresponding ones of said marks on said superimposed radiographs into precise superimposed alignment.
Claim 6
Dependent Claim
38 words
The method of claim 4 wherein said marks are produced on said radiographs by exposing said film mentioned in claim 1 to x-rays through an object opaque to x-rays (under conditions used) having openings corresponding to said marks.
Claim 7
Dependent Claim
35 words
The method of claim 5 wherein said x-ray produced marks and article density features are located in different areas of said photograph so as not to obscure the said article features in said inspecting step.
Claim 8
Dependent Claim
44 words
The method of claim 4 wherein said marks are made by holding said article and a mark template shaped to match said article in relatively predetermined positions and orientations relative to said film during the steps of holding and exposing mentioned in claim 1.
Claim 9
Independent Claim
278 words
A method of examining laminar printed circuit device articles for positional deviations in the density features of individual lamina caused by stresses of the lamination process comprising: at a first particular stage of said lamination process exposing said article to x-rays while said article is held in a fixed position and orientation relative to an x-ray sensitive radiographic film, said article being held in contact with said film over a substantial surface area of interest thereof; at the sAme said first particular stage of said lamination process exposing said first film separately to x-rays without said article, through a reference-marking template held adjacent said first film in the same relative position and orientation as said article during said first mentioned step of exposing; said x-rays directed respectively at said article and template being in the same direction relative to said film whereby an accurate composite image of mark openings in said template and features of said article as formed at said first particular stage is produced on said first film; at a second particular stage of said lamination process repeating the above steps of separately exposing said article and template to x-rays in the said predetermined position and orientation relative to a second film, to produce a composite image on said second film of the said template mark openings and the density features of said article as formed at said second particular stage; developing said first and second films into respective first and second visible radiographs of said composite x-ray exposure images; and examining said first and second photographs comparatively employing said reference marks as a common frame of reference for locating corresponding density features in said photographs.
Claim 10
Independent Claim
278 words
A method of examining laminar printed circuit device articles for positional deviations in the density features of individual lamina caused by stresses of the lamination process comprising: at a first particular stage of said lamination process exposing said article to x-rays while said article is held in a fixed position and orientation relative to an x-ray sensitive radiographic film, said article being held in contact with said film over a substantial surface area of interest thereof; at the sAme said first particular stage of said lamination process exposing said first film separately to x-rays without said article, through a reference-marking template held adjacent said first film in the same relative position and orientation as said article during said first mentioned step of exposing; said x-rays directed respectively at said article and template being in the same direction relative to said film whereby an accurate composite image of mark openings in said template and features of said article as formed at said first particular stage is produced on said first film; at a second particular stage of said lamination process repeating the above steps of separately exposing said article and template to x-rays in the said predetermined position and orientation relative to a second film, to produce a composite image on said second film of the said template mark openings and the density features of said article as formed at said second particular stage; developing said first and second films into respective first and second visible radiographs of said composite x-ray exposure images; and examining said first and second photographs comparatively employing said reference marks as a common frame of reference for locating corresponding density features in said photographs.
Claim 11
Dependent Claim
67 words
The method of claim 8 wherein said step of examining is carried out by: mounting said photographs in superimposed position over a source of visible light; said radiographs being transparencies; adjusting said superimposed radiographs with reference to said reference mark images into absolute registration; and inspecting a small area of said registered photographs for differences in the outline of a density feature portrayed in said small area.
Claim 12
Dependent Claim
24 words
The method of claim 9 wherein said adjusting step is carried out by maneuvering the photographs until corresponding reference marks are in superimposed alignment.
Claim 13
Dependent Claim
16 words
The method of claim 10 wherein said marks are viewed through enlarging optics during said maneuvering.
Claim 14
Dependent Claim
20 words
The method of claim 9 wherein said small area is viewed through enlarging optics in the course of said inspection.
Claim 15
Dependent Claim
51 words
The method of claim 12 including the step of photographing said enlarged view of said small area of superimposed density features to create a permanent record of the superimposed magnified view which is not subject to the relative variations in handling of the individual radiographs from which the view is derived.