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US3555237A Expired / Lapsed US ⏱️ 0.0 years remaining

Control of movable platen of flash-butt welding machine

Assignee: Taylor Winfield Corp
•
Filing: 1968-03-20
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Granted: 1971-01-12
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Expires: 1988-03-20
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Abstract

Abstract A solid state control system for a flash-butt welding machine for controlling a movable platen clamping a workpiece to effect ''''forward'''' and ''''retract'''' movements with respect to a stationary platen clamping a stationary workpiece, through the medium of an electrohydraulic servo valve. Said control system involves a novel, highly responsive switching circuit which allows reversal of valve current and resulting oil flow by the use of only two transistors, which current reaches adjusted maximum value almost instantaneously, and which circuit includes a logic feature, such that when one transistor is switched ''''on,'''' the other is automatically switched ''''off.'''' The circuit also consists of potentiometers and diodes shunting them, in series with the servo valve coil, such that one potentiometer setting for maximum coil ''''retraction'''' current has no influence on the other potentiometer setting for maximum coil ''''forward'''' current, making the settings independent of each other. The control system also involves an indicator circuit consisting of transistors and highly responsive neon lamps which indicate valve current reversal up to double line input frequency. The control circuit also includes an input or feedback circuit from the welding dies, rectifying the voltage which is applied to a schmitt trigger so that the ''''forward'''' switching transistor can be made to conduct over an interval of 150 to 0 electrical degrees through adjustment of a potentiometer in conjunction with the setting of another potentiometer through a 3 to 1 input range of welding die voltage. This input circuit may include a capacitor to allow the forward switching transistor to conduct through the full 180* interval so as to reduce valve mechanical wear and yet be responsive to a reduction in die voltage if the workpieces butt sufficiently hard to reduce weld resistance and die voltage.

Inventors

  • 👤 Joseph J Riley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 04:26
CPC Classifications
B; B23; B23K; B23K11/00; B23K11/24; B23K11/241; B23K11/246

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 199 words
In a control system for controlling the flashing of a flash welding machine including a stationary platen for holding one of the workpieces to be welded and a movable platen for holding the other of the workpieces to be welded the improvement wherein said control system comprises an electrohydraulic valve means including means for reciprocating said movable platen, electrical coil means through which a control current flows responsive to the level of flashing voltage across said workpieces, the direction and amount of said control current flow controlling the direction and rate of flow, respectively, of hydraulic fluid through said electrohydraulic valve; and a high speed switching circuit connected to said electrical coil means for reversing said control current flow each half cycle of an applied alternating voltage through said electrical coil means to provide ''''forward'''' and ''''retract'''' hydraulic fluid pulses to move said movable platen towards or away from said stationary platen, respectively, whereby an increase in flashing voltage results in an increase in the amount of ''''forward'''' platen travel for each half cycle and a reduction in the amount of ''''forward'''' platen movement per each half cycle automatically results in an increase in the amount of ''''retract'''' movement.
Claim 2
Dependent Claim 199 words
In a control system for controlling the flashing of a flash welding machine including a stationary platen for holding one of the workpieces to be welded and a movable platen for holding the other of the workpieces to be welded the improvement wherein said control system comprises an electrohydraulic valve means including means for reciprocating said movable platen, electrical coil means through which a control current flows responsive to the level of flashing voltage across said workpieces, the direction and amount of said control current flow controlling the direction and rate of flow, respectively, of hydraulic fluid through said electrohydraulic valve; and a high speed switching circuit connected to said electrical coil means for reversing said control current flow each half cycle of an applied alternating voltage through said electrical coil means to provide ''''forward'''' and ''''retract'''' hydraulic fluid pulses to move said movable platen towards or away from said stationary platen, respectively, whereby an increase in flashing voltage results in an increase in the amount of ''''forward'''' platen travel for each half cycle and a reduction in the amount of ''''forward'''' platen movement per each half cycle automatically results in an increase in the amount of ''''retract'''' movement.
Claim 3
Dependent Claim 28 words
A control system as recited in claim 1 wherein said switching circuit includes two alternately conductive transistors for each half cycle electrically connected to said electrical coil means.
Claim 4
Dependent Claim 54 words
A control system as recited in claim 2 wherein said transistors are connected so that when either conducts, the other is nonconducting, and that conduction of one transistor causes control current flow in one direction and conduction of the other transistor causes control current flow in an opposite direction in said electrical coil means.
Claim 5
Dependent Claim 70 words
A control system as recited in claim 3 together with a pair of adjusting potentiometers connected in series with said electrical coil means, each potentiometer being bridged by a diode, which diodes are reversely connected so that one potentiometer will adjust maximum control current flow in one direction without affecting the adjustment by the other potentiometer of maximum control current flow in an opposite direction through said electrical coil means.
Claim 6
Dependent Claim 53 words
A control system as recited in claim 3 together with an indicator circuit connected to said electrical coil and with said switching circuit comprising a pair of transistors connected to a pair of indicating lamps whose response is sufficiently high as to indicate reversal of said control current up to double-line input frequency.
Claim 7
Dependent Claim 75 words
A control system as recited in claim 4 together with an input or feedback circuit from the welding dies rectifying a voltage and applying it to a schmitt trigger circuit so that the ''''forward'''' switching transistor can be made to conduct over an interval of about 150 to 0 electrical degrees through adjustment of a third potentiometer in conjunction with the setting of a fourth potentiometer through a predetermined input range of welding die voltage
Claim 8
Dependent Claim 54 words
A control system as recited in claim 6 together with a capacitor in said feedback circuit to allow the ''''forward'''' switching transistor to conduct through the full 180* interval and yeT be responsive to a reduction in die voltage if said workpieces butt sufficiently hard to reduce the weld resistance and the die voltage.

References Cited (Backward Citations)

US3015021A Cited
US3335257A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-01-11 1974-07-13 1975-01-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-01-11 1978-07-13 1979-01-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-01-11 1982-07-13 1983-01-12 $7700.00 Window Closed / Lapsed

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