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US20030028247A1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method of cutting material for use in implantable medical device

Assignee: Medtronic 3F Therapeutics Inc
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Filing: 2002-07-26
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Granted: —
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Expires: 2022-07-26
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Abstract

Abstract A method of cutting material for use in an implantable medical device employs a plotted laser cutting system. The laser cutting system is computer controlled and includes a laser combined with a motion system. The laser precisely cuts segments out of source material according to a predetermined pattern as designated by the computer. The segments are used in constructing implantable medical devices. The cutting energy of the laser is selected so that the cut edges of the segments are melted to discourage delamination or fraying, but communication of thermal energy into the segment beyond the edge is minimized to avoid damaging the segment adjacent the edge.

Inventors

  • 👤 Douglas Cali

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 11:44
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/20; B23K26/32; B23K26/324; A; A61; A61F; A61F2/00; A61F2/02; A61F2/24; A61F2/2412; A61F2/2415; B23K26/36; B23K26/40; A61F2220/00; A61F2220/0025; A61F2220/0075; B23K2103/00; B23K2103/16; B23K2103/30; B23K2103/38; B23K2103/42; B23K2103/50; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1054

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 78 words
1 . A method of creating an implantable medical prosthesis, comprising: providing a sheet of pericardium, wherein the pericardium has at least two tissue layers; and cutting a segment of tissue out of the sheet of pericardium with a laser beam; said cutting comprising operating a laser at a power and pulse rate such that said beam welds the layers of the pericardium together along a laser cut edge without significantly burning the pericardium adjacent the cut edge.
Claim 2
Dependent Claim 78 words
1 . A method of creating an implantable medical prosthesis, comprising: providing a sheet of pericardium, wherein the pericardium has at least two tissue layers; and cutting a segment of tissue out of the sheet of pericardium with a laser beam; said cutting comprising operating a laser at a power and pulse rate such that said beam welds the layers of the pericardium together along a laser cut edge without significantly burning the pericardium adjacent the cut edge.
Claim 3
Dependent Claim 15 words
2 . The method of claim 1 , wherein the pericardium tissue comprises equine pericardium.
Claim 4
Dependent Claim 32 words
3 . The method of claim 1 , wherein the laser beam power and pulse rate are selected so that there is substantially no discoloration of the pericardium along the cut edge.
Claim 5
Dependent Claim 47 words
4 . The method of claim 1 , wherein the prosthesis comprises a heart valve, said cutting comprising cutting a plurality of segments of tissue out of the sheet of pericardium with the laser beam and attaching the cut segments to one another to form the valve.
Claim 6
Dependent Claim 38 words
5 . The method of claim 1 , wherein the laser is operated in a pulsed manner, supplying between about 0.005-0.5 joules of laser energy per pulse, with a laser spot size of about 0.002-0.005 inches in diameter.
Claim 7
Dependent Claim 33 words
6 . The method of claim 5 , comprising moving the laser beam at a cutting speed of about 1 inch per second and a pulse rate of about 1000 pulses per inch.
Claim 8
Dependent Claim 22 words
7 . The method of claim 6 , wherein the laser beam supplies between about 0.005-0.02 joules of laser energy per pulse.
Claim 9
Dependent Claim 20 words
8 . The method of claim 7 , wherein the laser beam operates at a wavelength of about 10.6 microns.
Claim 10
Dependent Claim 20 words
9 . The method of claim 7 , wherein the laser beam operates at a wavelength of about 2.7-3.0 microns.
Claim 11
Dependent Claim 27 words
10 . The method of claim 7 , wherein the laser energy is about 0.0075 joules per pulse and a laser spot diameter of about 0.003 inches.
Claim 12
Dependent Claim 14 words
11 . The method of claim 10 , wherein the pericardium comprises equine pericardium.

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