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EP1558062A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for monitoring wear of an electrode

Assignee: ArcelorMittal Belval and Differdange SA
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Filing: 2004-01-20
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Granted: —
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Expires: 2024-01-20
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Abstract

Abstract A method for monitoring wear of an electrode in an electric arc furnace comprising the steps of: taking a digital picture of the still incandescent tip of the electrode; applying a numerical edge detection filter to the digital picture so as to obtain a filtered image wherein abrupt changes in light intensity are represented as contour lines; and analysing the contour lines to determine the shape of the electrode tip and the presence of cracks.

Inventors

  • 👤 Jean-Claude Baumert
  • 👤 Jean-Claude Thibaut

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-01 16:53
CPC Classifications
H; H05; H05B; H05B7/00; H05B7/02; F; F27; F27B; F27B3/00; F27B3/10; F27B3/28; F27D; F27D19/00; F27D21/00; F27D21/02; F27D2021/026

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 76 words
A method for monitoring wear of an electrode in an electric arc furnace comprising the steps of: taking a digital picture of the still incandescent tip of said electrode; applying to said digital picture a numerical edge detection filter algorithm so as to obtain a filtered image wherein abrupt changes in light intensity are represented as contour lines; and analysing said contour lines to determine the shape of the electrode tip and the presence of cracks.
Claim 2
Dependent Claim 23 words
The method as claimed in claim 1, wherein: a threshold filter is applied to said filtered image prior to analysing said contour lines.
Claim 3
Dependent Claim 28 words
The method as claimed in claim 1 or 2, comprising the step of: removing light grains by means of a numerical filter prior to analysing said contour lines.
Claim 4
Independent Claim 65 words
The method as claimed in any one of claims 1 to 3, wherein the step of analysing said contour lines to determine the shape of the electrode tip: detecting the lower contour line of the electrode tip and approximating it with a parabolic curve; detecting the contour line corresponding to each of the flanks of the electrode tip and approximating it with a straight line.
Claim 5
Independent Claim 34 words
The method as claimed in any one of claims 1 to 4, further comprising the step of: detecting asymmetries in the light intensity of the electrode tip to get aware of electric arc deviations.
Claim 6
Independent Claim 93 words
The method as claimed in any one of claims 1 to 5, further comprising the steps of: a) positioning a camera at the electric arc furnace; b) providing a link between the camera and a process controller of the electrode; c) activating the camera along with the moving of the electrode, such that a picture of the electrode can be captured by the camera after the melting of each scrap basket of the electric arc furnace; and d) providing the captured picture via a further link to a picture storing and processing means.
Claim 7
Dependent Claim 32 words
The method as claimed in claim 6, further comprising the step of signalling to the camera the passage of the electrode in front of the camera by means of the process controller.
Claim 8
Independent Claim 28 words
The method as claimed in any one of claims 6 and 7, further comprising the step of storing the captured picture at the picture storing and processing means.
Claim 9
Independent Claim 31 words
The method as claimed in any one of claims 1 to 8, further comprising the step of comparing the captured pictures of the electrode with the picture of an unused electrode.

References Cited (Backward Citations)

US4435818A Cited
US20030235231A1 Cited
JP2002081992A Cited
WO2002028084A2 Cited
JP2003243151A Cited

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