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EP1237207A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for producing organic thin film device and transfer material used therein

Assignee: Fujifilm Corp
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Filing: 2002-03-01
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Granted: —
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Expires: 2022-03-01
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Abstract

Abstract A transfer material comprising an organic thin film uniformly provided by a wet method, etc. with high productivity is used to efficiently produce an organic thin film device such as an organic EL device excellent in light-emitting efficiency, uniformity of light emission and durability. A method for producing the organic thin film device according to the present invention comprises the steps of: making an organic thin film 112 of a transfer material 110 face a transparent electrically conductive layer 102 disposed on a support 101, the transfer material 110 having the organic thin film 112 on a temporally substrate 111; decompressing a space 105 between the transfer material 110 and the transparent electrically conductive layer 102 to bring the transfer material 110 in contact to the transparent electrically conductive layer 102; heating at least one organic thin film 112; and peeling the temporary substrate 111 from the organic thin film 112 to transfer the organic thin film 112 to the transparent electrically conductive layer 102.

Inventors

  • 👤 Takeshi Shibata
  • 👤 Yasushi Araki

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-24 06:44
CPC Classifications
H; H10; H10K; H10K59/00; H10K59/30; H10K59/35; H10K71/00; H10K71/10; H10K71/18; H10K71/40; H10K2102/00; H10K2102/10; H10K2102/101; H10K2102/103; H10K2102/301; H10K2102/351; H10K85/00; H10K85/10; H10K85/111; H10K85/113; H10K85/1135; H10K85/141; H10K85/146; H10K85/30; H10K85/341; H10K85/342; H10K85/60; H10K85/649

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 85 words
A method for producing an organic thin film device comprising the steps of: making a light-emitting organic thin film comprising patterned pixels of blue, green and red of a transfer material face a substrate, said transfer material having said light-emitting organic thin film on a temporally substrate; bringing said transfer material in contact to said substrate; heating at least said light-emitting organic thin film; and peeling said temporary substrate from said light-emitting organic thin film to transfer said light-emitting organic thin film to said substrate.
Claim 2
Dependent Claim 35 words
The method for producing an organic thin film device according to claim 1, wherein said transfer material is brought in contact to said substrate while decompressing a space between said transfer material and said substrate.
Claim 3
Independent Claim 83 words
A method for producing an organic thin film device comprising the steps of: making an organic thin film of a transfer material face a substrate, said transfer material having said organic thin film on a temporally substrate; decompressing a space between said transfer material and said substrate to bring said transfer material in contact to said substrate; heating at least said organic thin film; and peeling said temporary substrate from said organic thin film to transfer said organic thin film to said substrate.
Claim 4
Dependent Claim 91 words
The method for producing an organic thin film device according to claim 3, wherein said method comprises the steps of: placing a mask having a plurality of openings in a minute pattern between said transfer material and said substrate; decompressing spaces in said openings between said transfer material and said substrate to bring said transfer material in contact to said substrate; heating at least said organic thin film; and peeling said temporary substrate from said organic thin film to transfer said organic thin film to said substrate in said minute pattern.
Claim 5
Dependent Claim 27 words
The method for producing an organic thin film device according to claim 4, wherein said openings are tapered from the transfer material side to the substrate side.
Claim 6
Dependent Claim 33 words
The method for producing an organic thin film device according to claim 4 or 5, wherein said mask has an aperture connected with said openings and said spaces are decompressed through said aperture.
Claim 7
Dependent Claim 25 words
The method for producing an organic thin film device according to claim 6, wherein said aperture comprises recesses provided on the bottom of said mask.
Claim 8
Independent Claim 39 words
The method for producing an organic thin film device according to any one of claims 4 to 7, wherein said mask is made of a material selected from the group consisting of metals, glasses, ceramics and heat resistant resins.
Claim 9
Independent Claim 95 words
A method for producing an organic thin film device, wherein a laminate of a plurality of continuous or patterned organic thin films is provided on a substrate by repeating a peeling-transfer process comprising the steps of: making an organic thin film of a transfer material face said substrate, said transfer material having said organic thin film on a temporally substrate; bringing said transfer material in contact to said substrate; heating at least said organic thin film; and peeling said temporary substrate from said organic thin film to transfer said organic thin film to said substrate.
Claim 10
Dependent Claim 35 words
The method for producing an organic thin film device according to claim 9, wherein said transfer material is brought in contact to said substrate while decompressing a space between said transfer material and said substrate.
Claim 11
Independent Claim 65 words
The method for producing an organic thin film device according to any one of claims 4 to 10, wherein each of a blue light-emitting organic thin film, a green light-emitting organic thin film and a red light-emitting organic thin film is transferred to said substrate in a minute pattern to provide a light-emitting organic thin film comprising pixels of blue, green and red arranged repeatedly.
Claim 12
Independent Claim 36 words
The method for producing an organic thin film device according to any one of claims 1 to 11, wherein said organic thin film device comprises a light-emitting organic thin film or a carrier-transporting organic thin film.
Claim 13
Dependent Claim 44 words
The method for producing an organic thin film device according to claim 12, wherein said organic thin film device comprises a hole-transporting organic thin film, a light-emitting organic thin film and an electron-transporting organic thin film disposed in this order from the substrate side.
Claim 14
Dependent Claim 30 words
The method for producing an organic thin film device according to claim 12 or 13, wherein said light-emitting organic thin film comprises pixels of blue, green and red arranged repeatedly.
Claim 15
Independent Claim 34 words
The method for producing an organic thin film device according to any one of claims 1 to 14, wherein said substrate comprises a support and a transparent electrically conductive layer disposed on said support.
Claim 16
Independent Claim 36 words
The method for producing an organic thin film device according to any one of claims 1 to 15, wherein said organic thin film or said light-emitting organic thin film is heated at 40 to 200 °C.
Claim 17
Independent Claim 39 words
The method for producing an organic thin film device according to any one of claims 1 to 16, wherein said organic thin film or said light-emitting organic thin film is provided on said temporally substrate by a wet method.
Claim 18
Dependent Claim 31 words
A transfer material comprising a temporary substrate and a light-emitting organic thin film provided on said temporary substrate, said light-emitting organic thin film comprising patterned pixels of blue, green and red.

References Cited (Backward Citations)

EP1028001A1 Cited
EP1003354A1 Cited
JP2000195665A Cited
US6194119B1 Cited

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