← Back to Patent Explorer
EP1059677A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for manufacturing a nitride semiconductor device and device manufactured by the method

Assignee: Resonac Holdings Corp
•
Filing: 2000-06-07
•
Granted: —
•
Expires: 2020-06-07
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A group III nitride semiconductor device is disclosed which has a reduced number of threading dislocations adversely affecting characteristics of the group III nitride semiconductor device. A method for manufacturing the group III nitride semiconductor device controls pit formation in a GaN layer formed on a sapphire substrate. First, a low temperature buffer layer is formed on a sapphire substrate by MOCVD. An undoped GaN layer having a predetermined thickness is then grown on the low temperature buffer layer. Next, a GaN layer containing magnesium as a dopant is formed on the layer at a lower pressure than that of depositing the GaN layer, which results in filling pits generated on the GaN layer to flatten the surface of another GaN layer.

Inventors

  • 👤 Atsushi Corporate Research Develop. Lab Watanabe
  • 👤 Toshiyuki Corporate Research Develop. Lab Tanaka
  • 👤 Hiroyuki Corporate Research Develop. Lab Ota

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-27 14:28
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/24; H01; H01S; H01S5/00; H01S5/30; H01S5/32; H01S5/323; H01S5/32308; H01S5/32341; H10H; H10H20/00; H10H20/80; H10H20/81; H10H20/815; H10H20/822; H10H20/824; H10H20/825; H10P14/29; H10P14/2901; H10P14/2921; H10P14/32; H10P14/3202; H10P14/3214; H10P14/3216; H10P14/3242; H10P14/3244; H10P14/3248; H10P14/34; H10P14/3402; H10P14/3414; H10P14/3416; H10P14/3438; H10P14/3441; H10P14/3444; H01S2304/00; H01S2304/04; H10H20/01; H10H20/011; H10H20/013; H10H20/0133; H10H20/01335

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 123 words
A method for manufacturing a nitride semiconductor device by successively forming a group III nitride semiconductor layer (In x Ga (1-x-y) Al y N (0≤x≤1, 0≤y≤1)) on a flat surface of a sapphire substrate by metal-organic chemical vapor deposition, said method comprising the steps of: forming a low temperature buffer layer on said sapphire substrate; forming a first gallium nitride layer by supplying a first mixed gas containing no dopant component; and forming a second gallium nitride layer containing a dopant on said first gallium nitride layer by supplying a second mixed gas containing a dopant component, while filling voids in said first gallium nitride layer from the surface thereof with said second gallium nitride layer to flatten said first gallium nitride layer.
Claim 2
Dependent Claim 37 words
The method for manufacturing a nitride semiconductor device according to claim 1, wherein said step of forming the second layer is carried out at a pressure lower than that of said step of forming the first layer.
Claim 3
Dependent Claim 37 words
The method for manufacturing a nitride semiconductor device according to claim 1, further comprising the step of forming a third gallium nitride layer by supplying a mixed gas containing no dopant on said second gallium nitride layer.
Claim 4
Dependent Claim 45 words
The method for manufacturing a nitride semiconductor device according to claim 1, wherein said second gallium nitride layer has a thickness sufficient to flatten the surface of the formed second gallium nitride while filling voids in said first gallium nitride layer from the surface thereof.
Claim 5
Dependent Claim 24 words
The method for manufacturing a nitride semiconductor device according to claim 1, wherein said first gallium nitride layer has a predetermined thickness of 0.2-4µm.
Claim 6
Dependent Claim 20 words
The method for manufacturing a nitride semiconductor device according to claim 1, wherein said dopant is a group II element.
Claim 7
Dependent Claim 17 words
The method for manufacturing a nitride semiconductor device according to claim 1, wherein said dopant is magnesium.
Claim 8
Dependent Claim 127 words
A nitride semiconductor device manufactured by successively forming a group III nitride semiconductor layer (In x Ga (1-x-y) Al y N (0≤x≤1, 0≤y≤1)) on a flat surface of a sapphire substrate, said device comprising: a low temperature buffer layer formed on said sapphire substrate; a first gallium nitride layer having a predetermined thickness and containing no dopant component, said first gallium nitride layer being formed on said low-temperature buffer layer; and a second gallium nitride layer having a second predetermined thickness and containing a dopant component, said second gallium nitride layer being formed on said first gallium nitride layer; wherein said second gallium nitride layer is formed while flattening said first gallium nitride layer by filling voids in said first gallium nitride layer from the surface thereof.
Claim 9
Dependent Claim 31 words
The nitride semiconductor device according to claim 8, wherein said second gallium nitride layer is formed at a lower pressure than the pressure used for depositing said first gallium nitride layer.
Claim 10
Dependent Claim 32 words
The nitride semiconductor device according to claim 8, further comprising a third gallium nitride layer containing no dopant component, said third gallium nitride layer being formed on said second gallium nitride layer.
Claim 11
Dependent Claim 41 words
The nitride semiconductor device according to claim 8, wherein said second gallium nitride film has a thickness sufficient to flatten the surface of the formed second gallium nitride while filling voids in said first gallium nitride layer from the surface thereof.
Claim 12
Dependent Claim 23 words
The nitride semiconductor device according to claim 8, wherein said predetermined thickness of said first gallium nitride layer equals a thickness of 0.2-4µm.
Claim 13
Dependent Claim 16 words
The nitride semiconductor device according to claim 8, wherein said dopant is a group II element.
Claim 14
Dependent Claim 13 words
The nitride semiconductor device according to claim 8, wherein said dopant is magnesium.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Maintenance schedule is calculated for granted US utility patents.

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag