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EP0964282A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Projection exposure apparatus with a catadioptric projection optical system

Assignee: Nikon Corp
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Filing: 1999-06-11
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Granted: —
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Expires: 2019-06-11
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Abstract

Abstract A projection exposure apparatus (10) for forming an image of a pattern present on a first object such as a reticle (R) onto a second object, such as a wafer (W). The apparatus comprises along three optical axes (AZ1, AX, AZ2), an illumination optical system capable of illuminating the reticle with partially polarized light, and a catadioptric projection optical system (40-70) arranged adjacent the reticle and opposite the illumination optical system. The catadioptric projection optical system comprises one or more substantially spherical mirrors (48), a plurality of refractive members (42, 48, 72, 74), and one or more plane mirrors (60, 66). The plane mirrors are designed and arranged so as to allow a substantially unpolarized image of the reticle pattern, which is illuminated with partially polarized light, to be formed on the wafer. <IMAGE>

Inventors

  • 👤 Yasuhiro c/o Nikon Corp. Fuji Bldg. Omura
  • 👤 Toshihiko c/o Nikon Corp. Fuji Bldg. Ozawa
  • 👤 Takashi c/o Nikon Corp. Fuji Bldg. Mori
  • 👤 Hideki c/o Nikon Corp. Fuji Bldg. Komatsuda

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 13:48
CPC Classifications
G; G02; G02B; G02B17/00; G02B17/08; G02B17/0892; G02B13/00; G02B13/14; G02B13/143; G03; G03F; G03F7/00; G03F7/70; G03F7/70058; G03F7/70091; G03F7/70108; G03F7/70216; G03F7/70225; G03F7/70275; G03F7/70483; G03F7/7055; G03F7/70566

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 100 words
A projection exposure apparatus for forming an image of a pattern present on a reticle onto an object, comprising along an optical axis: a) an illumination optical system capable of illuminating the reticle with partially polarized light; and b) a catadioptric projection optical system arranged adjacent the reticle and opposite said illumination optical system, said catadioptric projection optical system comprising one or more substantially spherical mirrors, a plurality of refractive members, and one or more plane mirrors, said plane mirrors designed and arranged so as to allow a substantially unpolarized image of the pattern to be formed on the object.
Claim 2
Dependent Claim 43 words
A projection exposure apparatus according to claim 1, wherein said partially polarized light includes P-polarized light, wherein the direction of polarization is stipulated based upon a ray parallel to the optical axis and incident any one of said one or more plane mirrors.
Claim 3
Dependent Claim 79 words
A projection exposure apparatus according to claim 1, wherein each of said one or more plane mirrors has a reflectance R p with respect to P-polarized light, a reflectance R s with respect to S-polarized light, a difference ΔR between reflectance R p and reflectance R s , a maximum value ΔR max and a minimum value of ΔR min for ΔR, and wherein the projection exposure apparatus satisfies the following condition: ΔR max - ΔR min ≤ 0.1
Claim 4
Dependent Claim 87 words
A projection exposure apparatus according to claim 1, further including: a) an off-axis illumination region having a first long dimension within which the pattern is illuminated by said illumination optical system; b) an off-axis exposure region having a second long dimension within which the pattern image is formed by said projection optical system on the photosensitive surface; and c) a reticle stage and a wafer stage for synchronously scanning said illumination region and exposure region in a direction perpendicular to said first and second long dimensions, respectively.
Claim 5
Dependent Claim 54 words
A projection exposure apparatus according to claim 1, wherein said projection optical system includes a first imaging optical system that forms an intermediate image of the pattern in the vicinity of any one of said one or more plane mirrors, and a second imaging optical system that reimages said intermediate image onto the object.
Claim 6
Dependent Claim 29 words
A projection exposure apparatus according to claim 5, wherein said first imaging optical system has one concave mirror, and said second imaging optical system has a reduction imaging magnification.
Claim 7
Dependent Claim 35 words
A projection exposure apparatus according to claim 5, wherein said projection optical system includes a second plane mirror arranged objectwise of said one of said one or more plane mirrors closest to said intermediate image.
Claim 8
Dependent Claim 35 words
A projection exposure apparatus according to claim 6, wherein said projection optical system includes a second plane mirror arranged objectwise of said one of said one or more plane mirrors closest to said intermediate image.
Claim 9
Dependent Claim 25 words
A projection exposure apparatus according to claim 5, wherein said projection optical system includes a second plane mirror arranged within said second imaging optical system.
Claim 10
Dependent Claim 25 words
A projection exposure apparatus according to claim 6, wherein said projection optical system includes a second plane mirror arranged within said second imaging optical system.
Claim 11
Dependent Claim 29 words
A projection exposure apparatus according to claim 1, further including an angle-deviating prism, arranged in said illumination optical system, capable of adjusting the polarization of said partially polarized light.
Claim 12
Dependent Claim 24 words
A projection exposure apparatus according to claim 11, wherein said angle deviating prism comprises a first birefringent optical member and an isotropic optical prism.
Claim 13
Independent Claim 109 words
A method of forming a substantially unpolarized image of a first object illuminated with partially polarized light, comprising the steps of: a) illuminating the first object with partially polarized light, thereby forming a partially polarized light beam having first and second polarization components with different respective intensities; b) directing said light beam through a projection optical system having a plane mirror system with a first reflectance corresponding to said first polarization component and a second reflectance corresponding to said second polarization component; and c) reflecting said light beam from said plane mirror system so as to cause said first and second polarization components to have substantially the same intensity.
Claim 14
Dependent Claim 31 words
A method according to claim 13, wherein in said step c), said reflecting step includes performing one or more reflections from one or more plane mirrors in said plane mirror system.
Claim 15
Dependent Claim 20 words
A method according to claim 13, further including the step of forming the substantially unpolarized image on a second object.
Claim 16
Dependent Claim 28 words
A method according to claim 15, wherein the first object and said second object are simultaneously scanned, thereby forming a substantially unpolarized scanned image on said second object.
Claim 17
Dependent Claim 23 words
A method according to claim 13, wherein said step a) further includes the step of adjusting the polarization of said partially polarized light.
Claim 18
Dependent Claim 55 words
A projection exposure apparatus for exposing a pattern present on a reticle onto a photosensitive substrate, comprising: (a) an illumination optical system capable of illuminating the reticle with partially polarized light; and (b) a projection optical system arranged between the reticle and the photosensitive substrate, said projection optical system comprising a plurality of optical elements.
Claim 19
Dependent Claim 33 words
A projection exposure apparatus according to claim 18, wherein at least one of said optical elements design to form a substantially unpolarized image of the pattern to be formed on the photosensitive substrate.
Claim 20
Dependent Claim 69 words
A projection exposure apparatus according to claim 18, further comprising a correcting optical system disposed at a predetermined optical path of the illumination optical system ; wherein the correcting optical system capable of forming the partially polarized light so as to correct an operation caused by at least one of said optical elements and form a substantially unpolarized image of the pattern to be formed on the photosensitive substrate.
Claim 21
Dependent Claim 18 words
A projection exposure apparatus according to claim 18, wherein the projection optical system includes a catadioptic optical system.
Claim 22
Dependent Claim 21 words
A projection exposure apparatus according to claim 19, wherein said at least one of said optical elements includes a plane mirror.
Claim 23
Dependent Claim 21 words
A projection exposure apparatus according to claim 20, wherein said at least one of said optical elements includes a plane mirror.
Claim 24
Independent Claim 96 words
A method of exposing a pattern present on a reticle onto a photosensitive substrate so as to manufacture a semiconductor device, comprising the step of : (a) illuminating the reticle with partially polarized light; (b) directing the partially polarized light from the reticle to a projection optical system comprising a optical element so as to image the pattern present on the reticle onto the photosensitive substrate; and (c) forming a substantially unpolarized image of the pattern to be formed on the photosensitive substrate by using the optical element providing the partially polarized light for an operation.
Claim 25
Dependent Claim 16 words
A method according to claim 24, wherein the projection optical system includes a catadioptic optical system.
Claim 26
Dependent Claim 14 words
A method according to claim 24, wherein the optical element includes a plane mirror.
Claim 27
Dependent Claim 26 words
A method according to claim 24, wherein said illuminating step includes producing the partially polarized light having first and second polarization components with different respective intensities.

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