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EP0925938A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Swath density control to improve print quality and extend printhead life in inkjet printers

Assignee: HP Inc
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Filing: 1998-12-17
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Granted: —
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Expires: 2018-12-17
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Abstract

Abstract An inkjet printer (10) uses a printhead (12) that passes repeatedly across a print medium in individual swaths. The printhead (12) has individual nozzles (21) that are fired repeatedly during each printhead swath to apply an ink pattern to the print medium. Before any given swath, the printer (10) analyzes factors that might require a reduction in print density. Anticipated printhead temperature is one factor that might require a reduction in print density. The printer (10) monitors the print density and peak printhead temperature during each printhead swath. It then uses these values to calculate, prior to each new swath, a maximum permissible print density. If a reduction in print density is required, the printer (10) temporarily disables selected nozzles (21) to produce a reduced-height swath rather than pausing between swaths or reducing the printhead velocity relative to the page.

Inventors

  • 👤 Mark D. Lund
  • 👤 Rory A. Heim
  • 👤 Steven T. Castle

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 16:52
CPC Classifications
B; B41; B41J; B41J2/00; B41J2/005; B41J2/01; B41J2/015; B41J2/04; B41J2/045; B41J2/04501; B41J2/0458; B41J2/04515; B41J2/04528; B41J2/0454; B41J2/04563; B41J2/485; B41J2/505; B41J2/5056

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 94 words
A method of controlling average printing density over time in an inkjet printer (10) having a printhead (12) with a plurality of nozzles (21) arranged in one or more columns to produce full-height print swath across a print medium, comprising the following steps: passing the printhead (12) repeatedly across a print medium in individual swaths; firing individual nozzles (21) repeatedly during each printhead swath to apply an ink pattern to the print medium; using only a subset of the nozzles (21) during a particular swath to produce a reduced-height swath with reduced print density.
Claim 2
Dependent Claim 39 words
A method as recited in claim 1, wherein the step of using only a subset of the nozzles is performed in response to a delay in receiving incoming print data in order to maintain a uniform swath repetition rate.
Claim 3
Dependent Claim 38 words
A method as recited in claim 1, wherein the step of using only a subset of the nozzles is performed in response to high print densities that are predicted to raise the printhead temperature to unacceptably high levels.
Claim 4
Dependent Claim 95 words
A method as recited in claim 1, comprising the following additional steps: monitoring actual swath dot density and peak temperature of the printhead (12) during each printhead swath; repeatedly calculating a maximum permissible swath dot density in response to the monitoring step as a function of the actual swath dot density and peak temperature, wherein the maximum permissible swath dot density results in a peak printhead temperature that does not exceed a maximum permissible peak printhead temperature; limiting swath dot density to no greater than the maximum permissible swath dot density during individual printhead swaths.
Claim 5
Dependent Claim 40 words
A method as recited in claim 1, wherein the step of using only a subset of the nozzles is performed in response to high print densities that are predicted to lower ink supplies to the nozzles to unacceptably low levels.
Claim 6
Dependent Claim 69 words
A method as recited in claim 1, wherein the step of using only a subset of the nozzles is performed in response to any one of the following conditions: a delay in receiving incoming print data; high print densities that are predicted to raise the printhead temperature to unacceptably high levels; and high print densities that are predicted to lower ink supplies to the nozzles to unacceptably low levels.
Claim 7
Independent Claim 118 words
A method of controlling average printing density over time in an inkjet printer (10) having a printhead (12) with a plurality of nozzles (21) arranged in one or more columns to produce full-height print swath across a print medium, comprising the following steps: passing the printhead (12) repeatedly across a print medium in individual swaths; firing individual nozzles (21) repeatedly during each printhead swath to apply an ink pattern to the print medium; calculating swath dot density prior to each swath; if the swath dot density of an upcoming swath is greater than a maximum permissible swath density, using only a subset of the nozzles during the upcoming swath to produce a reduced-height swath with reduced print density.
Claim 8
Independent Claim 133 words
A method of controlling printhead temperature in an inkjet printhead (12) having a plurality of nozzles (21), comprising the following steps: passing the printhead (12) repeatedly across a print medium in individual swaths; firing individual nozzles (21) repeatedly during each printhead swath to apply an ink pattern to the print medium; monitoring actual swath dot density and peak temperature of the printhead during each printhead swath; repeatedly calculating a maximum permissible swath dot density in response to the monitoring step as a function of the actual swath dot density and peak temperature, wherein the maximum permissible swath dot density results in a peak printhead temperature that does not exceed a maximum permissible peak printhead temperature; limiting swath dot density to no greater than the maximum permissible swath dot density during individual printhead swaths.
Claim 9
Dependent Claim 22 words
A method as recited in claim 8, wherein the limiting step comprises disabling nozzles (21) corresponding to a plurality of pixel rows.
Claim 10
Dependent Claim 57 words
A method as recited in claim 8, wherein the calculating step comprises multiplying the actual swath dot density of a particular printhead swath by a factor that is based at least in part on the peak temperature of the printhead (12) during said particular printhead swath and upon a specified maximum permissible temperature of the printhead (12).

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