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EP0824270A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

A method of mounting a plurality of electronic parts on a circuit board

Assignee: Resonac Corp
•
Filing: 1997-08-06
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Granted: —
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Expires: 2017-08-06
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Abstract

Abstract A method of mounting electronic parts (1) on a circuit board (9) comprises: an adhesive layer formation step of forming, on an electrode surface of each electronic part (1) on which electrodes are formed, a film-like thermosetting adhesive layer (4) having an area substantially equal to that of the corresponding electrode surface, to obtain adhesive-coated electronic parts; a positioning step of placing the electrodes on which the adhesive layer is formed so as to face corresponding electrodes of the circuit board (9) and positioning the electrodes (12) relative to each other; and a heat-pressure bonding step of applying heat and pressure to the electrodes of the electronic parts (1) and the electrodes of the circuit board to fix the electrodes to each other after the electrodes are positioned. Almost no adhesive superfluously comes out of the electrode surfaces. Accordingly, when mounting the electronic parts (1) on the circuit board (9), it is unnecessary to remove superfluous adhesive, unlike conventional process, whereby the efficiency is improved and also the cost can be cut down.

Inventors

  • 👤 Tsukagoshi Isao
  • 👤 Fukushima Naoki
  • 👤 Kobayashi Kouji
  • 👤 Koide Jyunichi
  • 👤 Matsuda Kazuya

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-03 00:00
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/321; H05K3/323; H10; H10P; H10P72/00; H10P72/70; H10P72/74; H10W; H10W72/00; H10W72/01; H10W72/013; H05K2201/00; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10674; H05K2201/10954; H05K2201/10984; H05K2203/00; H05K2203/03; H05K2203/0338; H10W72/011; H10W72/0113; H10W72/071; H10W72/0711; H10W72/07125; H10W72/072; H10W72/07251; H10W72/073; H10W72/07331; H10W72/074; H10W72/20; H10W72/30; H10W72/321; H10W72/325; H10W72/351; H10W72/352; H10W72/353; H10W72/354; Y; Y10; Y10S; Y10S428/00; Y10S428/914; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1054; Y10T156/1062; Y10T156/1066; Y10T156/108; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49144; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24851; Y10T428/2486; Y10T428/28; Y10T428/2852; Y10T428/287

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 166 words
A method of mounting a plurality of electronic parts (1) on a circuit board by bonding and fixing electrodes of the electronic parts (1) to the circuit board (9) to electrically connect the individual electronic parts to the circuit board, said method characterized in that comprises: an adhesive layer formation step of forming, on an electrode surface of each of the electronic parts (1) on which the electrodes (12) are formed, a film-like thermosetting adhesive layer (4) having an area substantially equal to that of the corresponding electrode surface, to obtain adhesive-coated electronic parts; a positioning step of placing the electrodes (12) on which the adhesive layer (4) is formed so as to face corresponding electrodes of the circuit board (9) and positioning the electrodes (12) relative to each other; and a heat-pressure bonding step of applying heat and pressure to the electrodes of the electronic parts and the electrodes of the circuit board to fix the electrodes to each other after the electrodes are positioned.
Claim 2
Independent Claim 187 words
A method of mounting a plurality of electronic parts (1) on a circuit board (9) by bonding and fixing the electronic parts (1) to the circuit board (9) to electrically connect the individual electronic parts (1) to the circuit board (9), said method characterized in that comprises: an adhesive layer formation step of forming, on an electrode surface of each of the electronic parts (1) on which electrodes are formed, a film-like thermosetting adhesive layer having an area substantially equal to that of the corresponding electrode surface, to obtain adhesive-coated electrodes; a temporary fixing step of positioning the electrodes of the electronic parts (1) on which the adhesive layer (4) is formed so as to face corresponding electrodes of the circuit board (9), and increasing cohesive strength of the adhesive to such an extent that connection of the electrodes can be maintained; and heat-pressure bonding step of applying heat and pressure to the temporarily fixed electrodes to fix the electrodes to each other, said heat-pressure bonding step including simultaneously heating a plurality of electronic parts in an autoclave with a static pressure applied thereto within the autoclave.
Claim 3
Dependent Claim 35 words
The method according to claim 1 or 2, characterized in that the film-like adhesive layer (4) has an area falling within a range of ±30% with respect to the area of the corresponding electrode surface.
Claim 4
Independent Claim 37 words
The method according to any one of claims 1 to 3, characterized in that further includes an inspection step of inspecting electrical connection between the electrodes after said temporary fixing step and before said heat-pressure bonding step.
Claim 5
Dependent Claim 80 words
A group of adhesive-coated electronic parts each having an electrode surface coated with a film-like adhesive layer (4), characterized in that comprises: a connection sheet (6) including a film-like adhesive layer (4) and a separator (5) from which the film-like adhesive layer can be peeled; and a plurality of electronic parts (1) arranged on the film-like adhesive layer (4) of said connection sheet (6), each of said electronic parts being affixed to the adhesive layer at an electrode surface thereof.
Claim 6
Dependent Claim 22 words
The group of adhesive-coated electronic parts according to claim 5, characterized in that said adhesive layer (4) contains electrically conducting particles (14).
Claim 7
Independent Claim 187 words
A method of producing an adhesive-coated electronic part (1) having an electrode surface coated with a film-like adhesive layer (4), characterized in that comprises: a connection sheet (6) placement step of arranging a connection sheet including a film-like adhesive layer (4) and a separator (5) from which the adhesive layer can be peeled, the connection sheet having a size greater than that of an electrode surface of an electronic part on which electrodes are formed; a contacting step of bringing the electrode surface of the electronic part into contact with the adhesive layer; a heating step of heating the electrode surface to form a cohesion reduction line (10) across which cohesive strength of the adhesive lowers, at a location between a region of the adhesive layer corresponding to the electrode surface and a region of the adhesive layer surrounding the electrode surface; and a separating step of separating the electronic part (1) from the connection sheet (6) such that part of the adhesive layer (4) having a size substantially identical with that of the electrode surface is separated from the separator and adheres to the electrode surface.
Claim 8
Dependent Claim 36 words
The method according to claim 7, characterized in that in said heating step, the electronic part is heated by a heating head (2) arranged at a rear surface of the electronic part opposite the electrode surface.
Claim 9
Independent Claim 151 words
A method of producing an adhesive-coated electronic part having an electrode surface coated with a film-like adhesive layer, characterized in that comprises: a connection sheet (6) placement step of arranging a connection sheet including a film-like adhesive layer (4) and a separator (5) from which the adhesive layer can be peeled, the connection sheet having a size greater than that of an electronic part; a contacting step of bringing an electrode surface of the electronic part (1) on which electrodes (12) are formed into contact with the adhesive layer; a cutting step of pressing the electrode surface against the adhesive layer and cutting at least part of the adhesive layer along a periphery of the electronic part; and a separating step of separating the electronic part from the connection sheet (6) such that part of the adhesive layer (4) is separated from the separator (5) and adheres to the electrode surface.
Claim 10
Dependent Claim 43 words
The method according to claim 9, characterized in that in said cutting step, the adhesive layer (4) is cut with a cutter (7) which is arranged at a pressure head for pressing the electrode surface of the electronic part against the connection sheet.
Claim 11
Dependent Claim 25 words
The method according to claim 9, characterized in that in said cutting step, the adhesive layer (4) is cut by means of a heating wire.
Claim 12
Independent Claim 32 words
The method according to any one of claims 9 to 11, characterized in that the connection sheet (6) is placed on a surface plate with a cushioning member (1) interposed there between.
Claim 13
Independent Claim 27 words
The method according to any one of claims 1 to 4 and 7 to 12, characterized in that the adhesive layer (4) contains electrically conducting particles (14).

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