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EP0716447A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Metal layers formed as a composite of sub-layers and devices including same

Assignee: AT&T Inc
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Filing: 1995-11-28
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Granted: —
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Expires: 2015-11-28
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Abstract

Abstract In an integrated circuit (10), an opening (e.g., via or window) is filled with an Al-based plug (16) which has essentially a <111> orientation and comprises at most three grains. These characteristics are achieved by first depositing a texture control Ti layer (24) followed by at least three Al-based sublayers (16.1, 16.2, 16.3). The grain sizes and deposition conditions are controlled in such a way that during deposition of the third sublayer (16.3), the microstructure of the plug (16) adjusts itself to produce a single grain (or at most three).

Inventors

  • 👤 Sailesh Mansinh Merchant
  • 👤 Pradip Kumar Roy
  • 👤 Arun Kumar Nanda

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 09:22
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/45; H10W20/48; H10W20/01; H10W20/031; H10W20/069; H10W20/41; H10W20/42; H10W20/425

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 55 words
An integrated circuit (10) comprising first and second layers, and an interconnect connecting said first and second layers to one another, characterized in that: said interconnect comprises a Ti-aluminide layer and an Al-based layer (16) disposed on said aluminide layer, said Al-based layer (16) comprising at most three grains and having essentially a <111> orientation.
Claim 2
Dependent Claim 23 words
The integrated circuit (10) of claim 1 further including a Ti layer (24), said aluminide layer being disposed on said Ti layer (24).
Claim 3
Dependent Claim 23 words
The integrated circuit (10) of claim 2 wherein said Ti layer (24) has a close-packed structure with essentially a (002) basal plane orientation.
Claim 4
Dependent Claim 24 words
The integrated circuit (10) of claim 3 wherein said Ti layer (24) is disposed on a TiN layer disposed on a second Ti layer.
Claim 5
Independent Claim 187 words
A method of fabricating an integrated circuit (10) which includes a composite metal layer(16), characterized in that said metal layer (16) is formed by the steps of: depositing a texture control Ti layer at a first temperature so that said Ti layer (24) has essentially a (002) basal plane orientation and subsequently deposited Al-based layers (16.1, 16.2, 16.3) have essentially a <111> orientation, depositing an Al-based first sublayer (16.1) at a second temperature on said Ti layer (24), while increasing the temperature from a third temperature to a peak temperature greater than said second temperature, depositing an Al-based second sublayer (16.2) on said first sublayer (16.1) so that a Ti-aluminide layer forms at least at the interface between said Ti layer (24) and said first sublayer (16.1), and so that, at the end of its deposition, the average grain size of said second sublayer (16.2) is greater than that of said first sublayer (16.1), and at said peak temperature depositing an Al-based third sublayer (16.3) on said second sublayer (16.2) so the microstructure of said sublayers (16.1, 16.2, 16.3) adjusts itself to produce at most three grains.
Claim 6
Dependent Claim 22 words
The method of claim 5 wherein said Ti layer (24) is deposited on a TiN layer formed on a second Ti layer.
Claim 7
Dependent Claim 81 words
The method of claim 5 wherein said first temperature during deposition of said Ti layer (24) is in the range of approximately 25 - 100°C, said second temperature during deposition of said first sublayer (16.1) is in the range of approximately 50 - 100°C, said third temperature during the deposition of said second sublayer (16.2) is less than approximately 100°C, and said peak temperature during the deposition of said third sublayer (16.3) is in the range of approximately 400 - 500°C.
Claim 8
Dependent Claim 61 words
The method of claim 5 wherein said first sublayer (16.1) is deposited to have an average grain size of less than about 2500Å, said second sublayer (16.2) is deposited to have an average grain size in the range of about 2500-8000 Å, and said third sublayer (16.3) is deposited to have an average grain size in the range of about 2500-10,000Å.
Claim 9
Dependent Claim 24 words
The method of claim 5 wherein said aluminide layer is formed under conditions which consume the entirety of said texture control Ti layer (24).
Claim 10
Dependent Claim 25 words
The method of claim 5 wherein said aluminide layer is formed under conditions which consume only a portion of said texture control Ti layer (24).

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