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EP0685579A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Highly crimpable conjugate fibers and nonwoven webs made therefrom

Assignee: Kimberly Clark Worldwide Inc
•
Filing: 1995-05-16
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Granted: —
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Expires: 2015-05-16
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Abstract

Abstract The present invention provides conjugate fibers having an ethylene polymer component and a propylene polymer component, which are highly crimpable even at fine deniers. Also provided are nonwoven fabrics made from the fibers. The propylene polymer component of the conjugate fiber contains a propylene polymer having a melt flow rate equal to or higher than about 45 g/ 10 min. at 230°C.

Inventors

  • 👤 Ty Jackson Stokes
  • 👤 Alan Edward Wright
  • 👤 Simon Kwame Ofosu

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-28 16:31
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; D01; D01F; D01F6/00; D01F6/02; D01F6/04; D01F6/28; D01F6/30; D01F8/00; D01F8/04; D01F8/06; D04H3/00; D04H3/08; D04H3/16

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 57 words
A highly crimpable conjugate fiber comprising an ethylene polymer component and a propylene polymer component, said propylene polymer component comprising a propylene polymer having a melt flow rate equal to or higher than about 45 g/ 10 min. at 230°C, wherein each of said components occupies a distinct section for substantially the entire length of said fiber.
Claim 2
Dependent Claim 14 words
The conjugate fiber of claim 1 wherein said conjugate fiber has a side-by-side configuration.
Claim 3
Dependent Claim 15 words
The conjugate fiber of claim 1 wherein said conjugate fiber has an eccentric sheath-core configuration.
Claim 4
Dependent Claim 25 words
The conjugate fiber of claim 1 wherein said propylene polymer is selected from the group consisting of homopolymers and copolymers of propylene and blends thereof.
Claim 5
Dependent Claim 30 words
The conjugate fiber of claim 1 wherein said propylene polymer is selected from the group consisting of isotactic polypropylene and propylene copolymers containing up to about 10 wt% of ethylene.
Claim 6
Dependent Claim 26 words
The conjugate fiber of claim 1 wherein said propylene polymer has a melt flow rate between about 50 and about 200 g/ 10 min at 230°C.
Claim 7
Dependent Claim 26 words
The conjugate fiber of claim 1 wherein said propylene polymer has a melt flow rate between about 55 and about 175 g/ 10 min at 230°C.
Claim 8
Dependent Claim 25 words
The conjugate fiber of claim 1 wherein said ethylene polymer is selected from the group consisting of homopolymers and copolymers of ethylene and blends thereof.
Claim 9
Dependent Claim 25 words
The conjugate fiber of claim 1 wherein said ethylene polymer is selected from the group consisting of high density polyethylene and linear low density polyethylene.
Claim 10
Dependent Claim 18 words
The conjugate fiber of claim 1 has a weight-per-unit length equal to or less than about 2.5 denier.
Claim 11
Dependent Claim 22 words
The conjugate fiber of claim 1 is a thermally crimped fiber selected from the group consisting of spunbond filaments and staple fibers.
Claim 12
Dependent Claim 62 words
A nonwoven web comprising highly crimpable conjugate fibers, said conjugate fibers comprising an ethylene polymer component and a propylene polymer component, said propylene polymer component comprising a propylene polymer having a melt flow rate equal to or higher than about 45 g/10 min. at 230°C, wherein each of said components occupies a distinct section for substantially the entire length of said fiber.
Claim 13
Dependent Claim 13 words
The nonwoven web of claim 12 wherein said conjugate fibers are continuous fibers.
Claim 14
Dependent Claim 13 words
The nonwoven web of claim 12 wherein said conjugate fibers are staple fibers.
Claim 15
Dependent Claim 14 words
The nonwoven web of claim 12 wherein said conjugate fibers have a side-by-side configuration.
Claim 16
Dependent Claim 15 words
The nonwoven web of claim 12 wherein said conjugate fibers have an eccentric sheath-core configuration.
Claim 17
Dependent Claim 25 words
The nonwoven web of claim 12 wherein said propylene polymer is selected from the group consisting of homopolymers and copolymers of propylene and blends thereof.
Claim 18
Dependent Claim 26 words
The nonwoven web of claim 12 wherein said propylene polymer has a melt flow rate between about 50 and about 200 g/ 10 min at 230°C.
Claim 19
Dependent Claim 25 words
The nonwoven web of claim 12 wherein said ethylene polymer is selected from the group consisting of homopolymers and copolymers of ethylene and blends thereof.
Claim 20
Dependent Claim 22 words
The nonwoven web of claim 12 wherein said conjugate fibers have a weight-per-unit length equal to or less than about 2.5 denier.
Claim 21
Dependent Claim 25 words
The nonwoven web of claim 12 wherein said conjugate fibers are thermally crimped fibers selected from the group consisting of spunbond filaments and staple fibers.
Claim 22
Dependent Claim 10 words
A disposable article comprising the nonwoven web of claim 12.
Claim 23
Dependent Claim 11 words
A personal care article comprising the nonwoven web of claim 12.
Claim 24
Dependent Claim 12 words
A disposable medical fabric article comprising the nonwoven web of claim 12.
Claim 25
Dependent Claim 9 words
A filter comprising the nonwoven web of claim 12.

References Cited (Backward Citations)

US3423266A Cited
US4189338A Cited
USRE30955E Cited
US4469540A Cited
EP0269051A2 Cited
EP0395336A2 Cited
EP0586924A1 Cited

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