Machining information determining system and method, and machining process information determining system and method

Claim 2

A machining information determination system according to claim 1, wherein said CAD apparatus has: before-machining shape model creating means for creating the before-machining shape model representing the shape of said workpiece before machining is applied thereto; after-machining shape model creating means for creating the after-machining shape model representing the shape of said workpiece after machining is applied thereto; CAD input means for entering surface precision, which represents surface smoothness of said workpiece after machining, and corner radius, which represents corner shape of said workpiece after machining; cutting zone creating means which, on the basis of the before-machining shape model created by said before-machining shape model creating means and the after-machining shape model created by said after-machining shape model creating means, creates data representing a cutting zone in which said workpiece is to be cut; and before-machining/after-machining shape information creating means for creating said before-machining shape information on the basis of the cutting zone data created by said cutting zone creating means, creating part of the information of said after-machining shape information, and creating said before-machining shape information by combining the created information with the surface precision and corner radius entered from said CAD input means.

Claim 3

A machining information determination system according to claim 1, wherein said machining information determination apparatus has: a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining said workpiece and decides upon a tool used by the machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by the tool-use determination means is a machine tool that uses tools registered in said data base, refers to said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said data base; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus, the material information and machining-stage information entered from said input unit and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance, decides machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 4

A machining information determination system according to claim 1, wherein said machining information determination apparatus has: continuous-use prearranged-time input means for entering continuous-use prearranged time during which the machine tool uses a tool continuously; wear measurement means for detecting degree of wear of said tool used by said machine tool; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus, the material information and machining-stage information entered from said input unit, the degree of wear detected by said wear detecting means and the continuous-use prearranged time entered from said continuous-use prearranged-time input means, decides machining conditions relating to said tool in accordance with machining-condition decision rules and membership functions established in advance; wherein said machining conditions are adopted as optimum machining information.

Claim 5

A machining information determination system according to claim 4, wherein said wear measurement means has: memory means for storing before-use image data representing shape of a tool before use and use-limit image data representing shape of said tool at limit of its usefulness; photographic means for photographing a tool used by a machine tool and generating image data representing said tool; and degree-of-wear calculation means for calculating degree of wear of said tool on the basis of the before-use image data and use-limit image data stored in said memory means and the image data generated by said photographic means.

Claim 6

A machining information determination system according to claim 4, wherein said wear measurement means has: memory means for storing before-use image data of machining marks obtained when a standard workpiece material is machined by a machine tool employing an unused tool, and use-limit image data of machining marks obtained when said standard workpiece material is machined by said machine tool employing a tool at limit of its usefulness; photographic means for photographing the machining marks obtained when said standard workpiece material is machined by a tool employed by the machine tool and generating image data representing these machining marks; and degree-of-wear calculation means for calculating degree of wear of said tool on the basis of the before-use image data and use-limit image data stored in said memory means and the image data generated by said photographic means.

Claim 7

A machining information determination system according to claim 4, wherein said wear measurement means has: memory means for storing before-use image data of an impression of an unused tool taken using a standard templating material, and use-limit image data of an impression of the tool at limit of its usefulness taken using said standard templating material; photographic means for photographing an impression of a tool in use taken using said standard templating material, and generating image data of this impression; and degree-of-wear calculation means for calculating degree of wear of said tool on the basis of the before-use image data and use-limit image data stored in said memory means and the image data generated by said photographic means.

Claim 8

A machining information determination system according to claim 4, wherein said wear measurement means has: memory means for storing before-use characteristic data of a machine tool obtained when a standard workpiece material is machined by an unused tool, and use-limit characteristic data of said machine tool obtained when said standard workpiece material is machined by a tool at limit of its usefulness; measurement means for measuring characteristic data when said standard workpiece material is machined by a tool employed by said machine tool; and degree-of-wear calculation means for calculating degree of wear of said tool on the basis of the before-use characteristic data and use-limit characteristic data stored in said memory means and the characteristic data generated by said measurement means.

Claim 9

A machining information determination system according to claim 3, wherein said machining information determination apparatus has: teaching information input means for entering parameters, which relate to a machine tool, as teaching information; and membership function learning means for calculating a correction coefficient, which is for correcting the membership functions established in advance in said machining condition determination means, on the basis of the parameters of the machine tool entered from said teaching information input means and parameters of the machine tool that have been set in advance, and correcting said membership functions on the basis of the correction coefficient calculated.

Claim 10

A machining information determination system according to claim 3, wherein said machining information determination apparatus has: teaching information input means for entering machining conditions, which relate to said tool used, as teaching information; and membership function learning means for calculating a correction coefficient for the membership functions established in advance in said machining condition determination means, on the basis of the machining conditions entered from said teaching information input means and the machining conditions decided by said machining condition determination means, and correcting said membership functions on the basis of the correction coefficient calculated.

Claim 11

A machining information determination system according to claim 3, wherein said machining information determination apparatus has: teaching information input means for allowing entry of machining conditions, which relate to said tool used, as teaching information a plurality of times; and membership function learning means for calculating deviations between the respective machining conditions entered from said teaching information input means and the machining conditions decided by said machining condition determination means, and correcting the membership functions, which have been established in advance in said machining condition determination means, on the basis of an average of the deviations calculated.

Claim 12

A machining information determination system according to claim 1, wherein said machining information determination apparatus has: a data base in which, with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools, there are registered a machine-tool tool-use data file relating to plural types of tools prepared in advance, and standard machining condition information possessing, on a tool-by-tool basis, standard values of machining conditions relating to the tools; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining said workpiece and decides upon a tool used by the machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools in said machine-tool tool-use data file, refers to said machine-tool tool-use data file to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools of said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses said machine-tool tool-use data file and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with machining-condition decision rules and membership functions established in advance, decides a relative value of a machining condition relating to said tool used, reads a standard value of the machining condition relating to said tool used from the standard machining condition information registered in said data base, corrects the read standard value of the machining condition using the relative value of said machining condition and adopts the corrected value as a machining condition; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 13

A machining information determination system according to claim 12, wherein said data base stores said standard machining condition information as fuzzy information.

Claim 14

A machining information determination system according to claim 1, wherein said machining information determination apparatus has: a data base in which, with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools, there are registered a machine-tool tool-use data file relating to plural types of tools prepared in advance, and proper machining condition range information possessing, on a tool-by-tool basis, a proper range of machining conditions relating to said tools; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining said workpiece and decides upon a tool used by the machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools in said machine-tool tool-use data file, refers to said machine-tool tool-use data file to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools of said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools in the machine-tool tool-use and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of said tool used, reads the proper range of machining conditions of said tool used from the proper machining condition information registered in said data base, creates membership functions of machining-condition decision rules established in advance based upon the read proper range of machining conditions, and on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with the machining-condition decision rules and created membership functions, decides machining conditions of said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 15

A machining information determination system according to claim 3, wherein said machining information determination apparatus has: selection information input means which enters selection information for selecting data relating to a desired tool; and reconstruction means which, in accordance with input information entered from said selection-information input means, reconstructs a data base which comprises solely data of tools selected from the machine-tool tool-use data registered in said above-mentioned data base.

Claim 16

A machining information determination system according to claim 1, wherein said machining information determination apparatus has: a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, decides upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, decides upon a tool used employed by said machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used by referring to the tool-path mode data file, registered in said data base, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus, the material information and machining-stage information entered from said input unit and said tool used, refers to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 17

A machining information determination method comprising the steps of: creating, on the basis of a before-machining shape model representing the shape of a workpiece before machining is applied thereto and an after-machining shape model representing the shape of said workpiece after machining is applied thereto, before-machining shape information relating to the shape of said workpiece before machining and after-machining shape information relating to the shape of said workpiece after machining; accepting entered material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; on the basis of the created before-machining shape information and after-machining shape information and the entered material information and machining-stage information, deciding optimum machining information for machining the workpiece, before machining has been applied thereto, to the shape after machining and up to the machining stage entered; and generating control data, in accordance with which a machine tool applies machining to said workpiece, on the basis of the optimum machining information decided, said before-machining shape model and said after-machining shape model.

Claim 18

A machining information determination method according to claim 17, further having the steps of: creating the before-machining shape model representing the shape of said workpiece before machining is applied thereto; after machining representing the shape of said workpiece after machining is applied thereto; accepting entered surface precision, which represents surface smoothness of said workpiece after machining, and entered corner radius, which represents corner shape of said workpiece after machining; on the basis of the created before-machining shape model and the created after-machining shape model, creating data representing a cutting zone in which said workpiece is to be cut; and creating said before-machining shape information on the basis of the created cutting zone data, creating part of the information of said after-machining shape information, and creating said before-machining shape information by combining the created information with the entered surface precision and corner radius.

Claim 19

A machining information determination method according to claim 17, further having the steps of: providing a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; on the basis of the created before-machining shape information and after-machining shape information as well as the entered material information and machining-stage information, and in accordance with tool-use decision rules and membership functions established in advance, deciding upon an optimum machine tool for machining said workpiece and deciding upon a tool used by the machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said data base; in a case where the machine tool is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used on the basis of the created before-machining shape information and after-machining shape information as well as the entered material information and machining-stage information, and in accordance with tool-path mode decision rules and membership functions established in advance; deciding machining conditions relating to said tool used on the basis of the created before-machining shape information and after-machining shape information, the entered material information and machining-stage information and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 20

A machining information determination method according to claim 17, further having the steps of: providing a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; on the basis of the created before-machining shape information and after-machining shape information as well as the entered material information and machining-stage information, deciding upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, deciding upon a tool used employed by said machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used by referring to said tool-path mode data file, registered in said data base, on the basis of the created before-machining shape information and after-machining shape information and the entered material information and machining-stage information; on the basis of the created before-machining shape information and after-machining shape information, the entered material information and machining-stage information and said tool used, referring to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 21

A machining information determination system comprising: a CAD apparatus which, on the basis of a before-machining shape model representing the shape of a workpiece before machining is applied thereto and an after-machining shape model representing the shape of said workpiece after machining is applied thereto, creates before-machining shape information relating to the shape of said workpiece before machining and after-machining shape information relating to the shape of said workpiece after machining; an input unit for entering material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; and a machining information determination apparatus which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus and the material information and machining-stage information entered from said input unit, decides optimum machining information for machining the workpiece, before machining has been applied thereto, to the shape after machining and up to the machining stage entered.

Claim 22

A machining information determination system according to claim 21, wherein said CAD apparatus has: before-machining shape model creating means for creating the before-machining shape model representing the shape of said workpiece before machining is applied thereto; after-machining shape model creating means for creating the after-machining shape model representing the shape of said workpiece after machining is applied thereto; CAD input means for entering surface precision, which represents surface smoothness of said workpiece after machining, and corner radius, which represents corner shape of said workpiece after machining; cutting zone creating means which, on the basis of the before-machining shape model created by said before-machining shape model creating means and the after-machining shape model created by said after-machining shape model creating means, creates data representing a cutting zone in which said workpiece is to be cut; and before-machining/after-machining shape information creating means for creating said before-machining shape information on the basis of the cutting zone data created by said cutting zone creating means, creating part of the information of said after-machining shape information, and creating said before-machining shape information by combining the created information with the surface precision and corner radius entered from said CAD input means.

Claim 23

A machining information determination system according to claim 21, wherein said machining information determination apparatus has: a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining said workpiece and decides upon a tool used by the machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by the tool-use determination means is a machine tool that uses tools registered in said data base, refers to said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said data base; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus, the material information and machining-stage information entered from said input unit and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance, decides machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 24

A machining information determination system according to claim 21, wherein said machining information determination apparatus has: a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; tool-use determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit, decides upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, decides upon a tool used employed by said machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used by referring to the tool-path mode data file, registered in said data base, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus as well as the material information and machining-stage information entered from said input unit; and machining condition determination means which, on the basis of the before-machining shape information and after-machining shape information created by said CAD apparatus, the material information and machining-stage information entered from said input unit and said tool used, refers to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 25

A machining information determination method comprising the steps of: creating, on the basis of a before-machining shape model representing the shape of a workpiece before machining is applied thereto and an after-machining shape model representing the shape of said workpiece after machining is applied thereto, before-machining shape information relating to the shape of said workpiece before machining and after-machining shape information relating to the shape of said workpiece after machining; accepting entered material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; and on the basis of the created before-machining shape information and after-machining shape information and the entered material information and machining-stage information, deciding optimum machining information for machining the workpiece, before machining has been applied thereto, to the shape after machining and up to the machining stage entered.

Claim 26

A machining information determination method according to claim 25, further having the steps of: creating the before-machining shape model representing the shape of said workpiece before machining is applied thereto; creating the after-machining shape model representing the shape of said workpiece after machining is applied thereto; accepting entered surface precision, which represents surface smoothness of said workpiece after machining, and entered corner radius, which represents corner shape of said workpiece after machining; on the basis of the created before-machining shape model and the created after-machining shape model, creating data representing a cutting zone in which said workpiece is to be cut; and creating said before-machining shape information on the basis of the created cutting zone data, creating part of the information of said after-machining shape information, and creating said before-machining shape information by combining the created information with the entered surface precision and corner radius.

Claim 27

A machining information determination method according to claim 25, further having the steps of: providing a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; on the basis of the created before-machining shape information and after-machining shape information as well as the entered material information and machining-stage information, and in accordance with tool-use decision rules and membership functions established in advance, deciding upon an optimum machine tool for machining said workpiece and deciding upon a tool used by the machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said data base; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used on the basis of the before-machining shape information and after-machining shape information as well as the material information and machining-stage information, and in accordance with tool-path mode decision rules and membership functions established in advance; deciding machining conditions relating to said tool used on the basis of the created before-machining shape information and after-machining shape information, the entered material information and machining-stage information and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 28

A machining information determination method according to claim 25, further having the steps of: providing a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; on the basis of the created before-machining shape information and after-machining shape information as well as the material information and machining-stage information entered from said input unit, deciding upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, deciding upon a tool used employed by said machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used by referring to said tool-path mode data file, registered in said data base, on the basis of the created before-machining shape information and after-machining shape information as well as the entered material information and machining-stage information; on the basis of the created before-machining shape information and after-machining shape information, the entered material information and machining-stage information and said tool used, referring to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 29

A machining information determination system comprising: an input unit for entering before-machining shape information relating to the shape of a workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; a machining information determination apparatus which, on the basis of the before-machining shape information, the after-machining shape information, the material information and the machining-stage information entered from said input unit, decides optimum machining information for machining said workpiece, before machining has been applied thereto, to the shape after machining and up to the machining stage entered; and a control-data creation unit which, on the basis of a given after-machining shape model representing the shape of said workpiece after machining is applied thereto, and the optimum machining information decided by said machining information determination apparatus, generates control data according to which a machine tool applies machining to the workpiece.

Claim 30

A machining information determination system according to claim 29, wherein said machining information determination apparatus has: a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; tool-use determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining the workpiece and decides upon a tool used by said machining tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said data base; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance, decides machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 31

A machining information determination system according to claim 29, wherein said machining information determination apparatus has: a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; tool-use determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit, decides upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, decides upon a tool used employed by said machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used by referring to the tool-path mode data file, registered in said data base, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit; and machining condition determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit and said tool used, refers to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; wherein said tool used, said tool path mode and said machining conditions are adopted as optimum machining information.

Claim 32

A machining information determination method comprising the steps of: accepting entered before-machining shape information relating to the shape of a workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, deciding optimum machining information for machining said workpiece, before machining has been applied thereto, to the shape after machining and up to the machining stage entered; and generating control data, in accordance with which a machine tool applies machining to the workpiece, on the basis of a given after-machining shape model representing the shape of said workpiece after machining is applied thereto, and the optimum machining information decided.

Claim 33

A machining information determination method according to claim 32, further having the steps of: providing a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, and in accordance with tool-use decision rules and membership functions established in advance, deciding upon an optimum machine tool for machining said workpiece and deciding upon a tool used by the machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said data base; in a case where the machine tool is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, and in accordance with tool-path mode decision rules and membership functions established in advance; deciding machining conditions relating to said tool used on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 34

A machining information determination method according to claim 32, further having the steps of: providing a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, deciding upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, deciding upon a tool used employed by said machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used by referring to said tool-path mode data file, registered in said data base, on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information and said tool used, referring to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used; and adopting said tool used, said tool path mode and said machining conditions as optimum machining information.

Claim 35

A machining information determination apparatus comprising: a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; input means for entering before-machining shape information relating to the shape of a workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to the workpiece; tool use determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input means, and in accordance with tool-use decision rules and membership functions established in advance, decides upon an optimum machine tool for machining said workpiece and decides upon tools used by said machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to said data base to decide, with regard to the tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said data base; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input means, and in accordance with tool-path mode decision rules and membership functions established in advance; and machining condition determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input unit and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance, decides machining conditions relating to said tool used.

Claim 36

A machining information determination method comprising the steps of: providing a data base in which machine-tool tool-use data relating to plural types of tools prepared in advance is registered with regard to a machine tool which applies machining to the workpiece using a plurality of interchangeable tools; accepting entered before-machining shape information relating to the shape of said workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, and in accordance with tool-use decision rules and membership functions established in advance, deciding an optimum machine tool for machining said workpiece as well as a tool used by the machine tool decided upon; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base, referring to said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said data base; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, and in accordance with tool-path mode decision rules and membership functions established in advance; and deciding machining conditions relating to said tool used on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information and said tool used, and in accordance with machining-condition decision rules and membership functions established in advance.

Claim 37

A machining information determination apparatus comprising: a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to a workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining-condition data file relating to machining conditions, this with regard to a tool; input means for entering before-machining shape information relating to the shape of said workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to the workpiece; tool-use determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input means, decides upon an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, decides upon a tool used employed by said machine tool decided upon; optimum-tool determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base, refers to the machine-tool tool-use data file registered in said data base to decide, with regard to said tool used decided upon by said tool-use determination means, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; tool-path mode determination means which, in a case where the machine tool decided upon by said tool-use determination means is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, decides a path mode of said specific tool used by referring to the tool-path mode data file, registered in said data base, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input means; and machining condition determination means which, on the basis of the before-machining shape information, after-machining shape information, material information and machining-stage information entered from said input means and said tool used, refers to the machining-condition data file, registered in said data base, to decide machining conditions relating to said tool used.

Claim 38

A machining information determination method comprising the steps of: providing a data base in which there are registered a tool-use data file relating to a tool used by a machine tool; a machine-tool tool-use data file relating to plural types of tools prepared in advance, this with regard to a machine tool which applies machining to said workpiece using a plurality of interchangeable tools; a tool-path mode data file relating to a path mode of a specific tool, this with regard to said specific tool; and a machining condition data file relating to machining conditions, this with regard to a tool; accepting entered before-machining shape information relating to the shape of said workpiece before machining, after-machining shape information relating to the shape of said workpiece after machining, material information representing material of said workpiece and machining-stage information representing stage of machining applied to said workpiece; on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information, deciding an optimum machine tool for machining said workpiece and, by referring to the tool-use data file registered in said data base, deciding upon a tool used employed by said machine tool decided upon; in a case where the machine tool decided is a machine tool that uses tools registered in said data base, referring to the machine-tool tool-use data file registered in said data base to decide, with regard to the tool used decided upon, an optimum tool used employed by said machine tool from among the tools registered in said machine-tool tool-use data file; in a case where the machine tool decided upon is a machine tool that uses tools registered in said data base and said tool used employed by said machine tool is a specific tool used, deciding a path mode of said specific tool used by referring to the tool-path mode data file, registered in said data base, on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information; and deciding machining conditions relating to said tool used by referring to the machining-condition data file, registered in said data base, on the basis of the entered before-machining shape information, after-machining shape information, material information and machining-stage information and said tool used.

Claim 39

A CAD apparatus comprising: before-machining shape model creating means for creating the before-machining shape model representing the shape of a workpiece before machining is applied thereto; after-machining shape model creating means for creating the after-machining shape model representing the shape of said workpiece after machining is applied thereto; CAD input means for entering surface precision, which represents surface smoothness of said workpiece after machining, and corner radius, which represents corner shape of said workpiece after machining; cutting zone creating means which, on the basis of the before-machining shape model created by said before-machining shape model creating means and the after-machining shape model created by said after-machining shape model creating means, creates data representing a cutting zone in which said workpiece is to be cut; and before-machining/after-machining shape information creating means for creating said before-machining shape information on the basis of the cutting zone data created by said cutting zone creating means, creating part of the information of said after-machining shape information, and creating said before-machining shape information by combining the created information with the surface precision and corner radius entered from said CAD input means.

Claim 41

A machining-process information determination system comprising: a data base in which there are stored standard drawing information representing the shape of a workpiece before machining is applied thereto, and standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro patterns, machining processes, machining tools and machining method; product drawing information creating means for creating product drawing information relating to shape of said workpiece after machining is applied thereto; difference-information extraction means for extracting difference information between the standard drawing information stored in said data base and the product drawing information created by said product drawing information creating means; macro pattern development means which, on the basis of the difference information extracted by said difference-information extraction means, creates a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining and extracts parameters of the machining macro pattern; machining sequence determination means for reading a machining method and machining processes of the standard macro pattern, which corresponds to the machining macro pattern created by said macro pattern development means, from the standard machining information stored in said data base, deciding machining processes for machining the workpiece, as well as the sequence of the processes, on the basis of the parameters of the macro pattern extracted by said macro pattern development means and in accordance with the machining method read, and creating the decided machining processes and its sequence as design process information; machining condition determination means for reading a machining tool of the standard macro pattern, which corresponds to the machining macro pattern created by said macro pattern development means, from the standard machining information stored in said data base, and deciding optimum machining condition information relating to the machining tool read; and control-data creating means for generating control data, in accordance with which a machine tool applies machining to said workpiece, on the basis of the product drawing information created by said product drawing information creating means, the information drawing information stored in said standard machining information data base, the process design information decided by said machining sequence determination means and the machining condition information decided by said machining condition determination means.

Claim 42

A machining-process information determination method comprising the steps of: providing a data base in which there are stored standard drawing information representing the shape of a workpiece before machining is applied thereto, and standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro parameters, machining processes, machining tools and machining method; creating product drawing information relating to shape of said workpiece after machining is applied thereto; extracting difference information between the standard drawing information stored in said data base and the product drawing information created; creating, on the basis of the difference information extracted, a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining, and extracting parameters of the machining macro pattern; reading a machining method and machining processes of the standard macro pattern, which corresponds to the machining macro pattern created, from the standard machining information stored in said data base, deciding machining processes for machining said workpiece, as well as the sequence of the processes, on the basis of the extracted parameters of the macro pattern and in accordance with the machining method read, and creating the decided machining processes and it sequence as design process information; reading a machining tool of the standard macro pattern, which corresponds to the machining macro pattern created, from the standard machining information stored in said data base, and deciding optimum machining condition information relating to the machining tool read; and generating control data, in accordance with which a machine tool applies machining to said workpiece, on the basis of the created product drawing information, the information drawing information stored in said standard machining information data base, the process design information decided and the machining condition information decided.

Claim 43

A machining-process information determination apparatus comprising: a data base in which there is stored standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro patterns, machining processes, machining tools and machining method; difference-information extraction means for extracting difference information between given product drawing information relating to shape of a workpiece after machining is applied thereto and given standard drawing information representing shape of the workpiece before machining is applied thereto; macro pattern development means which, on the basis of the difference information extracted by said difference-information extraction means, creates a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining and extracts parameters of the machining macro pattern; and machining sequence determination means for reading a machining method and machining processes of the standard macro pattern, which corresponds to the machining macro pattern created by said macro pattern development means, from the standard machining information stored in said data base, deciding machining processes for machining said workpiece, as well as the sequence of the processes, on the basis of the parameters of the macro pattern extracted by said macro pattern development means and in accordance with the machining method read, and creating the decided machining processes and its sequence as design process information.

Claim 44

A machining-process information determination method comprising the steps of: providing a data base in which there is stored standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro patterns, machining processes, machining tools and machining method; extracting difference information between given product drawing information relating to shape of a workpiece after machining is applied thereto and given standard drawing information representing shape of the workpiece before machining is applied thereto; creating, on the basis of the difference information extracted, a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining, and extracting parameters of the machining macro pattern; and reading a machining method and machining processes of the standard macro pattern, which corresponds to the machining macro pattern created, from the standard machining information stored in said data base, deciding machining processes for machining said workpiece, as well as the sequence of the processes, on the basis of the extracted parameters of the macro pattern and in accordance with the machining method read, and creating the decided machining processes and its sequence as design process information.

Claim 45

A machining-process information determination apparatus comprising: a data base in which there is stored standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro patterns, machining processes, machining tools and machining method; difference-information extraction means for extracting difference information between given product drawing information relating to shape of a workpiece after machining is applied thereto and given standard drawing information representing shape of the workpiece before machining is applied thereto; macro pattern development means which, on the basis of the difference information extracted by said difference-information extraction means, creates a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining and extracts parameters of the machining macro pattern; and machining condition determination means for reading a machining tool of the standard macro pattern, which corresponds to the machining macro pattern created by said macro pattern development means, from the standard machining information stored in said data base, and deciding optimum machining condition information relating to the machining tool read.

Claim 46

A machining-process information determination method comprising the steps of: providing a data base in which there is stored standard machining information, in correspondence with standard macro patterns, relating to parameters of the standard macro patterns, machining processes, machining tools and machining method; extracting difference information between given product drawing information relating to shape of a workpiece after machining is applied thereto and given standard drawing information representing shape of the workpiece before machining is applied thereto; creating, on the basis of the difference information extracted, a machining macro pattern representing a contour of the shape to be formed on said workpiece by machining, and extracting parameters of the machining macro pattern; and reading a machining tool of the standard macro pattern, which corresponds to the machining macro pattern created, from the standard machining information stored in said data base, and deciding optimum machining condition information relating to the machining tool read.