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EP0611129A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Embedded substrate for integrated circuit modules

Assignee: Lockheed Martin Corp
•
Filing: 1994-02-08
•
Granted: —
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Expires: 2014-02-08
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Abstract

Abstract Substrate material is molded directly to semiconductor chips (14) and other electrical components (20) that are positioned for integrated circuit module fabrication. Chips (14) having contact pads are placed face down on a layer of adhesive supported by a base (10). A mold form is positioned around the chips. Substrate molding material (24) is added within the mold form, and the substrate molding material (24) is then hardened. A dielectric layer (12) having vias aligned with predetermined ones of the contact pads and having an electrical conductor extending through the vias is situated on the hardened substrate molding material (24) and the faces of the chips (14). A thermal plug (34) may be affixed to the backside of a chip (14) before substrate molding material (24) is added. A connector frame may be placed on the adhesive layer before substrate molding material is added. A dielectric layer may be placed over the backsides of the chips before the substrate molding material is added to enhance repairability. A portion of the chips (14) and substrate molding material (24) may be removed after the substrate molding material (24) is hardened.

Inventors

  • 👤 Raymond Albert Fillion
  • 👤 Robert John Wojnarowski
  • 👤 Michael Gdula
  • 👤 Herbert Stanley Cole
  • 👤 Eric Joseph Wildi
  • 👤 Wolfgang Daum

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 18:42
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/01; H10W74/019; H10P; H10P72/00; H10P72/70; H10P72/74; H10W40/00; H10W40/70; H10W40/77; H10W40/778; H10W70/00; H10W70/60; H10W70/611; H10W70/614; H10W72/00; H10W72/01; H10W72/0198; H10W74/10; H10W74/111; H10W74/124; H10W74/40; H10W74/47; H10W74/473; H10W90/00; H10W70/099; H10W72/071; H10W72/073; H10W72/07302; H10W72/07304; H10W72/07307; H10W72/07331; H10W72/07337; H10W72/30; H10W72/351; H10W72/353; H10W72/354; H10W72/801; H10W72/834; H10W72/90; H10W72/941; H10W72/9413; H10W74/114; H10W74/131; H10W74/137; H10W74/142; H10W90/10; H10W90/20; H10W90/288; H10W90/297; H10W90/701; H10W90/721; H10W90/722; H10W90/724; H10W90/731; H10W90/734; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49144

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 97 words
An integrated circuit module, comprising: a plurality of chips, each of said chips having contact pads located on a common plane; hardened substrate molding material surrounding said chips, except for the faces of said chips; a dielectric layer situated on the faces of said chips and said hardened substrate molding material, said dielectric layer including a plurality of vias therein, at least some of said plurality of vias being aligned with predetermined ones of said contact pads, respectively; and a pattern of electrical conductors extending through selected ones of said plurality of vias in said dielectric layer.
Claim 2
Dependent Claim 13 words
The module of claim 1, wherein said hardened substrate molding material comprises plastic.
Claim 3
Dependent Claim 30 words
The module of claim 2, wherein said hardened substrate molding material comprises material selected from the group consisting of thermoplastics, thermosets, polyetherimide resins, polytetrafluoroethylenes, epoxies, benzocyclobutene, acrylates, polyurethanes, and polyimides.
Claim 4
Dependent Claim 29 words
The module of claim 2, wherein said hardened substrate molding material includes filler material therein selected from the group consisting of glass, SiC, Al₂O₃, AlN, diamond, graphite, and metal.
Claim 5
Dependent Claim 27 words
The module of claim 4, wherein said filler material is in one of the configurations selected from the group consisting of particles, fibers, screens, mats, and plates.
Claim 6
Dependent Claim 13 words
The module of claim 1, wherein said dielectric layer comprises a thermoset material.
Claim 7
Dependent Claim 15 words
The module of claim 6, wherein said hardened substrate molding material comprises a thermoset material.
Claim 8
Dependent Claim 19 words
The module of claim 1, wherein said substrate molding material comprises a blend of polyimide, epoxy, and crosslinking catalyst.
Claim 9
Dependent Claim 28 words
The module of claim 8, wherein said substrate molding material further comprises particles selected from the group consisting of alumina, aluminum nitride, aluminum silicon carbide, aluminum, and diamond.
Claim 10
Dependent Claim 43 words
The module of claim 8, further including an adhesive layer between said dielectric layer on one side and said chips and said substrate molding material on the other side, and wherein said adhesive layer comprises the same material as said substrate molding material.
Claim 11
Dependent Claim 34 words
The module of claim 1, further including a thermal plug extending from the backside of at least one of said chips at least through to the opposite side of said hardened substrate molding material.
Claim 12
Dependent Claim 14 words
The module of claim 11 ,wherein said thermal plug comprises an electrically conductive material.
Claim 13
Dependent Claim 28 words
The module of claim 11, wherein said thermal plug comprises a material selected from the group consisting of copper, molybdenum, and a silicon carbide matrix infiltrated with aluminum.
Claim 14
Dependent Claim 27 words
The module of claim 1, further including a connector frame including contact pads coplanar with contact pads around said chips positioned in said hardened substrate molding material.
Claim 15
Dependent Claim 28 words
The module of claim 14, wherein said connector frame further comprises an array of pins which extend at least through said substrate molding material to the surface thereof.
Claim 16
Dependent Claim 28 words
The module of claim 14, wherein said connector frame further comprises an array of pins which extend at least through to the side of said substrate molding material.
Claim 17
Dependent Claim 21 words
The module of claim 1, further including an inner dielectric layer positioned between said chips and said hardened substrate molding material.
Claim 18
Dependent Claim 31 words
The module of claim 17, further including an electrically conductive strip extending along said inner dielectric layer from the backside of at least one of said chips to said dielectric layer.
Claim 19
Dependent Claim 29 words
The module of claim 18, further including an electrical connection from said electrically conductive strip to one potential selected from the group consisting of a voltage source and ground.
Claim 20
Dependent Claim 69 words
The module of claim 1, further including: an additional dielectric layer situated over said dielectric layer, said additional dielectric layer including a plurality of additional vias therein, at least some of said plurality of additional vias being aligned with predetermined portions of said pattern of electrical conductors; and an additional pattern of electrical conductors extending through selected ones of said plurality of additional vias in said additional dielectric layer.

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