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EP0558993A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Suture anchor and installation tool

Assignee: Ethicon Inc
•
Filing: 1993-02-16
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Granted: —
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Expires: 2013-02-16
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Abstract

Abstract A system for attaching an object (2) to a workpiece (302) including an anchor (102) and an installation tool (202) is provided. The anchor (102) includes a body (104) having a transverse cross-section slightly smaller than the transverse cross-section of a hole (304) in a surface of the workpiece (302) in which it is to be deployed, and at least two barbs (108). The body (104) has a distal portion (110) having an inner end (112), a proximal portion (116) having an inner end (118), and a middle portion (122) connecting the inner ends (112,118) of the distal (110) and proximal (116) portions respectively. The barbs (108) extend from the first end (114) of the distal portion (110) axially and radially outwardly to outer ends (132) located radially outwardly of an axial projection of the maximum transverse cross-section of the distal portion (110). The barbs (108) are located in channels (124) having bases (126) which extend parallel to the longitudinal axis (106) of the body (104) in the middle section (122) and thereafter slant outwardly relative to the longitudinal axis (106) of the body (104) as they extend to the outer end (120) of the proximal portion (116). Each barb (108) is curved in its normal unstressed state, but is capable of being deformed into a substantially straight configuration. The anchor assembly is deployed by an installation tool (202) which includes an elongated shaft (204) having a distal end (206) and a proximal end (208), tubular means (210) associated with said distal end (206) of said shaft (204) adapted to receive and hold said middle (122) and proximal (116) portions of said anchor body (104), and plunger means (226) adapted for engagement with said outer end (120) of said proximal portion (116) of said anchor body (104), said plunger means (226) being axially movable through said tubular means (210) so as to expell said anchor (102) from said tubular means (210) and to drive said anchor (102) into said hole (304). A method of attaching an object (2) to a workpiece (302) utilizing such anchors (102) and installation tools (202) also is provided.

Inventors

  • 👤 John T. Rice
  • 👤 Richard F. Wenstrom Jr.

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-23 13:44
CPC Classifications
A; A61; A61B; A61B17/00; A61B17/04; A61B17/0401; A61B2017/0409; A61B2017/0412; A61B2017/0414; A61B2017/0427; A61B2017/0437; A61B17/06; A61B17/06114; A61B2017/06142; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2002/30001; A61F2002/30003; A61F2002/3006; A61F2002/30092; A61F2210/00; A61F2210/0014; A61F2210/0019; Y; Y10; Y10S; Y10S606/00; Y10S606/907; Y10S606/916

Claims Analysis

Total Claims: 36
Claim 1
Independent Claim 275 words
Apparatus for attaching an object to a workpiece comprising: an anchor comprising a body and at least two barbs; said body having a longitudinal axis, a maximum cross-section transverse to said longitudinal axis, a distal portion having an outer end and an inner end, a proximal portion having an outer end and an inner end, and a middle portion joining said inner end of said distal portion and said inner end of said proximal portion; said middle portion and said proximal portion together defining at least two equally-cirumferentially-spaced channels extending inwardly from an axial projection of said maximum transverse cross-section of said distal portion, said channels extending longitudinally from said inner end of said distal portion to said outer end of said proximal portion, each of said channels having a base which is substantially parallel to said longitudinal axis in said middle portion and which slants outwardly relative to said longitudinal axis as it extends from said inner end of said proximal portion to said outer end of said proximal portion, said channels being separated by longitudinal walls extending radially outwardly from said longitudinal axis to an outer surface located on said axial projection of said maximum transverse cross-section; one of said barbs extending axially and radially outwardly from said inner end of said distal portion adjacent the base of each of said channels to an outer end located radially outwardly of said axial projection of said maximum transverse cross-section, each said barb being curved in its normal, unrestrained state but capable of being deformed into a substantially straight configuration; and attachment means associated with said proximal portion for connecting an object to said anchor.
Claim 2
Dependent Claim 14 words
The apparatus of claim 1 wherein said barbs are made of nickel titanium alloy.
Claim 3
Dependent Claim 85 words
The apparatus of claim 1 wherein said distal portion of said body defines at least two bores extending longitudinally from said inner end of said distal portion toward said outer end of said distal portion, one bore adjacent said base of each of said channels, and wherein each of said barbs comprises a piece of wire having a first end and a second end, said first end of each said wire fixedly engaging one of said bores in said inner end of said distal portion.
Claim 4
Dependent Claim 46 words
The apparatus of claim 1 wherein there are two barbs, and further wherein said attachment means comprises an opening having a second longitudinal axis, said opening extending through said proximal portion and said second longitudinal axis being located in the plane containing said first longitudinal axis.
Claim 5
Dependent Claim 39 words
The apparatus of claim 4 wherein said attachment means further includes a cord-like connecting element threaded through said opening so as to securely engage said attachment means and provide at least one free end for attachment to said object.
Claim 6
Dependent Claim 44 words
The apparatus of claim 5 wherein said opening is formed in said proximal portion so as to provide a smoothly contoured bearing surface in said proximal portion against which said cord-like element may be slid after said anchor has been deployed in said hole.
Claim 7
Dependent Claim 13 words
The apparatus of claim 1 wherein there are three barbs and three channels.
Claim 8
Dependent Claim 15 words
The apparatus of claim 1 wherein said anchor is made of a titanium alloy material.
Claim 9
Dependent Claim 13 words
The apparatus of claim 1 wherein all of said cross-sections are substantially circular.
Claim 10
Dependent Claim 10 words
The apparatus of claim 1 wherein said workpiece is bone.
Claim 11
Independent Claim 394 words
A system for attaching an object to a workpiece using a hole formed in the workpiece, said system comprising: a) an anchor comprising a body and at least two barbs; said body having a longitudinal axis, a maximum cross-section transverse to said longitudinal axis slightly smaller than the transverse cross-section of said hole, a distal portion having an outer end and an inner end, a proximal portion having an outer end and an inner end, and a middle portion joining said inner end of said distal portion and said inner end of said proximal portion; said middle portion and said proximal portion together defining at least two equally-cirumferentially-spaced channels extending inwardly from an axial projection of said maximum transverse cross-section of said distal portion, said channels extending longitudinally from said inner end of said distal portion to said outer end of said proximal portion, each of said channels having a base which is substantially parallel to said longitudinal axis in said middle portion and which slants outwardly relative to said longitudinal axis as it extends from said inner end of said proximal portion to said outer end of said proximal portion, said channels being separated by longitudinal walls extending radially outwardly from said longitudinal axis to an outer surface located on said axial projection of said maximum transverse cross-section; one of said barbs extending axially and radially outwardly from said inner end of said distal portion adjacent the base of each of said channels to an outer end located radially outwardly of said axial projection of said maximum transverse cross-section, each said barb being curved in its normal, unrestrained state but capable of being deformed into a substantially straight configuration; and attachment means associated with said proximal portion for connecting an object to said anchor; and b) an installation tool for deploying said anchor in said hole in said workpiece, said tool comprising: an elongated shaft having a distal end and a proximal end; tubular means associated with said distal end of said shaft adapted to receive and hold said middle and proximal portions of said anchor body; and plunger means adapted for engagement with said outer end of said proximal portion of said anchor body, said plunger means being axially movable through said tubular means so as to expell said anchor from said tubular means and to drive said anchor into said hole.
Claim 12
Dependent Claim 192 words
The system of claim 11 wherein portions of said object are attached to said attachment means, and further wherein said tool comprises: an elongated, hollow shaft having a longitudinal axis, an axial bore having a cross-section transverse to said longitudinal axis corresponding to but slightly larger than said maximum transverse cross-section of said anchor body, a proximal end and a distal end, a plurality of circumferentially-spaced longitudinal first slots in said shaft, said slots extending proximally from said distal end along said shaft and sized to accommodate the barbs of an anchor received in said axial bore; at least one longitudinal second slot in said shaft, said at least one slot extending proximally from said distal end along said shaft and sized to accommodate the object attached to said attachment means of an anchor received in said axial bore; and an elongated, solid shaft longer than said hollow shaft having a second longitudinal axis and a cross-section transverse to said second longitudinal axis corresponding to but slightly smaller than the cross-section of said axial bore in said hollow shaft, said solid shaft being adapted for insertion into and through said hollow shaft.
Claim 13
Dependent Claim 13 words
The system of claim 12 wherein said tool is formed of stainless steel.
Claim 14
Dependent Claim 11 words
The system of claim 12 wherein said object comprises a suture.
Claim 15
Dependent Claim 28 words
The system of claim 14 wherein at least two lengths of suture emanate from said anchor, and further wherein said tool comprises at least two longitudinal second slots.
Claim 16
Dependent Claim 28 words
The system of claim 12 wherein each of said shafts has a proximal end, and a handle is attached to each of said proximal ends of said shafts.
Claim 17
Dependent Claim 28 words
The system of claim 16 wherein said handles matingly engage each other when said shafts are oriented with respect to each other in at least one use position.
Claim 18
Dependent Claim 41 words
The system of claim 12 wherein said solid shaft includes a distal end and wherein the portion of said solid shaft adjacent said distal end has a transverse cross-section smaller than the transverse cross-section of the remainder of said solid shaft.
Claim 19
Dependent Claim 281 words
The system of claim 11 wherein portions of said object are attached to said attachment means and wherein said tool comprises: an elongated, rigid shaft, said shaft including a distal end, a proximal end, a first small diameter portion adjacent said distal end and a second intermediate diameter portion located between said first small diameter portion and the remainder of said shaft, said second intermediate diameter portion defining capturing means disposed about the outer surface of said intermediate portion; a deformable, tubular sleeve having a second distal end, a second proximal end, walls having a thickness approximately equal to the difference between the radius of said intermediate portion and the radius of said remainder portion of said shaft, and a length smaller than the combined length of said small diameter portion and said intermediate diameter portion of said shaft; a counterbore formed in said distal end of said sleeve and adapted to receive said anchor body; a plurality of circumferentially-spaced longitudinal radial slots in said sleeve, said slots extending proximally from said second distal end along said sleeve, said slots being adapted to receive the barbs of an anchor engaging said installation tool and said object attached to said attachment means, and a rib located substantially adjacent said proximal end of said sleeve, said rib extending inwardly from said wall of said sleeve; said sleeve being mounted about said intermediate diameter portion of said shaft such that in a first position the rib extends inwardly from the wall of the sleeve and engages said capturing means of said intermediate portion of said shaft, and in a second position said proximal end of said sleeve abuts said remainder portion of said shaft.
Claim 20
Dependent Claim 24 words
The system of claim 19 wherein said capturing means comprises a groove formed in the outer surface of said intermediate portion of said shaft.
Claim 21
Dependent Claim 28 words
The system of claim 19 wherein said capturing means comprises a pair of spaced projections formed on the outer surface of said said intermediate portion of said shaft.
Claim 22
Dependent Claim 369 words
Apparatus for deploying an anchor of the sort comprising a body and at least two barbs, said body having a longitudinal axis, a maximum cross-section transverse to said longitudinal axis slightly smaller than the transverse cross-section of said hole, a distal portion having an inner end and an outer end, a proximal portion having an inner end and an outer end, and a middle portion joining said inner end of said distal portion and said inner end of said proximal portion, said middle portion and said proximal portion together defining at least two equally-cirumferentially-spaced channels extending inwardly from an axial projection of said maximum transverse cross-section of said distal portion, said channels extending longitudinally from said inner end of said distal portion to said outer end of said proximal portion, each of said channels having a base which is substantially parallel to said longitudinal axis in said middle portion and which slants outwardly relative to said longitudinal axis as it extends from said inner end of said proximal portion to said outer end of said proximal portion, said channels being separated by longitudinal walls extending radially outwardly from said longitudinal axis to an outer surface located on said axial projection of said maximum transverse cross-section, one of said barbs extending axially and radially outwardly from said inner end of said distal portion adjacent the base of each of said channels to an outer end located radially outwardly of said axial projection of said maximum transverse cross-section, each said barb being curved in its normal, unrestrained state but capable of being deformed into a substantially straight configuration, and attachment means associated with said second portion for connecting an object to said anchor, said apparatus comprising: an installation tool comprising: an elongated shaft having a distal end and a proximal end; tubular means associated with said distal end of said shaft adapted to receive and hold said middle and proximal portions of said anchor body, and plunger means adapted for engagement with said outer end of said proximal portion of said anchor body, said plunger means being axially movable through said tubular means so as to expell said anchor from said tubular means and to drive said anchor into said hole.
Claim 23
Dependent Claim 165 words
The apparatus of claim 22 wherein said installation tool further comprises: an elongated, hollow shaft having a longitudinal axis, an axial bore having a cross-section transverse to said longitudinal axis corresponding to but slightly larger than said maximum transverse cross-section of said anchor body, a proximal end and a distal end, a plurality of circumferentially-spaced longitudinal first slots in said shaft, said slots extending proximally from said distal end along said shaft, said slots being sized to accommodate the barbs of an anchor engaed by said tool; at least one longitudinal second slot in said shaft, said at least one slot being sized to accommodate said object attached to said attachment means; and an elongated, solid shaft longer than said hollow shaft having a second longitudinal axis and a cross-section transverse to said second longitudinal axis corresponding to but slightly smaller than the cross-section of said axial bore in said hollow shaft, said solid shaft being adapted for insertion into and through said hollow shaft.
Claim 24
Dependent Claim 278 words
The apparatus of claim 22 wherein said installation tool further comprises: an elongated, rigid shaft, said shaft including a distal end, a proximal end, a first small diameter portion adjacent said distal end and a second intermediate diameter portion located between said first small diameter portion and the remainder of said shaft, said second intermediate diameter portion defining capturing means disposed about the outer surface of said intermediate portion of said shaft; a deformable, tubular sleeve having a second distal end, a second proximal end, walls having a thickness approximately equal to the difference between the radius of said intermediate portion and the radius of said remainder portion of said shaft, and a length smaller than the combined length of said small diameter portion and said intermediate diameter portion of said shaft; a counterbore formed in said distal end of said sleeve and adapted to receive said anchor body; a plurality of circumferentially-spaced longitudinal slots in said sleeve, said slots extending proximally from said second distal end along said sleeve, said slots being adapted to receive the barbs of an anchor engaging said installation tool and said object attached to said attachment means, and a rib located substantially adjacent said proximal end of said sleeve, said rib extending inwardly from said wall of said sleeve; said sleeve being mounted about said intermediate diameter portion of said shaft such that in a first position the rib extends inwardly from the wall of the sleeve and engages said capturing means disposed about the outer surface of said intermediate portion of said shaft, and in a second position said proximal end of said sleeve abuts said remainder portion of said shaft.
Claim 25
Independent Claim 523 words
A method for attaching an object to a workpiece comprising: (a) providing: 1) means for forming a hole in said workpiece; 2) an anchor assembly comprising a body and at least two barbs; said body having a longitudinal axis, a maximum cross-section transverse to said longitudinal axis slightly smaller than the transverse cross-section of said hole, a distal portion having an outer end and an inner end, a proximal portion having an inner end and an outer end, and a middle portion joining said inner end of said distal portion and said inner end of said second portion; said middle portion and said proximal portion together defining at least two equally-cirumferentially-spaced channels extending inwardly from an axial projection of said maximum transverse cross-section of said distal portion, said channels extending longitudinally from said inner end of said distal portion to said outer end of said proximal portion, each of said channels having a base which is substantially parallel to said longitudinal axis in said middle portion and which slants outwardly relative to said longitudinal axis as it extends from said inner end of said proximal portion to said outer end of said proximal portion, said channels being separated by longitudinal walls extending radially outwardly from said longitudinal axis to an outer surface located on said axial projection of said maximum transverse cross-section; one of said barbs extending axially and radially outwardly from said inner end of said distal portion adjacent the base of each of said channels to an outer end located radially outwardly of said axial projection of said maximum transverse cross-section, each said barb being curved in its normal, unrestrained state but capable of being deformed into a substantially straight configuration; and attachment means associated with said second portion for connecting an object to said anchor assembly; and 3) an installation tool for deploying said anchor in said hole in said workpiece, said tool comprising an elongated shaft having a longitudinal axis, a distal end and a proximal end; tubular means associated with said distal end of said shaft adapted to receive and hold said middle and proximal portions of said anchor body; and plunger means adapted for engagement with said outer end of said proximal portion of said anchor body, said plunger means being axially movable through said tubular means so as to expel said anchor from said tubular means and to drive said anchor into said hole; b) forming a hole in a surface of said workpiece with said hole forming means; c) aligning said longitudinal axis of said anchor body with said longitudinal axis of said shaft; d) slidably engaging said middle and proximal portions of said anchor body with said tubular means; e) inserting said distal portion of said anchor body into said hole such that said tubular means engages said workpiece adjacent said hole; f) moving said plunger means through said tubular means so as to expel said anchor therefrom and so as to drive said anchor into said hole; g) withdrawing said plunger from said hole and said tubular means from its engagement with said workpiece; and h) attaching said object to said attachment means.
Claim 26
Dependent Claim 16 words
The method of claim 25 wherein step (b) occurs at any point prior to step (e).
Claim 27
Dependent Claim 80 words
The method of claim 25 wherein said attachment means comprises an opening extending transversely relative to said longitudinal axis of said anchor body through said proximal portion of said anchor body, and further including the step of threading one end of a cord-like member through said opening prior to step (d) such that said cord-like member is securely attached to said proximal portion and at least one end of said cord-like member extends out of said hole after step (f).
Claim 28
Dependent Claim 189 words
The method of claim 25 wherein said object includes at least one attachment means-engaging portion, step (h) occurs prior to step (d), and said installation tool further comprises: an elongated, hollow shaft having a longitudinal axis, an axial bore having a cross-section transverse to said longitudinal axis corresponding to but slightly larger than said maximum transverse cross-section of said anchor body, a proximal end and a distal end, a plurality of circumferentially-spaced longitudinal first slots in said shaft, said slots extending proximally from said distal end along said shaft, and adapted to receive the barbs of an anchor disposed in said tool; at least one longitudinal second slot in said shaft, said at least one slot extending proximally from said distal end along said shaft and adapted to receive said object attached to said attachment means, and an elongated, solid shaft longer than said hollow shaft having a second longitudinal axis and a cross-section transverse to said second longitudinal axis corresponding to but slightly smaller than the cross-section of said axial bore in said hollow shaft, said solid shaft being adapted for insertion into and through said hollow shaft.
Claim 29
Dependent Claim 80 words
The method of claim 28 wherein said attachment means comprises an opening extending transversely relative to said longitudinal axis of said anchor body through said proximal portion of said anchor body, and further including the step of threading one end of a cord-like member through said bore prior to step (d) such that said cord-like member is securely attached to said proximal portion and at least one end of said cord-like member extends out of said hole after step (f).
Claim 30
Dependent Claim 272 words
The method of claim 25 wherein said object includes at least one attachment means engaging portion, step (h) occurs prior to step (d), and said installation tool further comprises: an elongated, rigid shaft, said shaft including a distal end, a proximal end, a first small diameter portion adjacent said distal end and a second intermediate diameter portion located between said first small diameter portion and the remainder of said shaft, said second intermediate diameter portion defining capturing means disposed about the outer surface of said intermediate portion of said shaft; a deformable, tubular sleeve having a second distal end, a second proximal end, walls having a thickness approximately equal to the difference between the radius of said intermediate portion and the radius of said remainder portion of said shaft, and a length smaller than the combined length of said small diameter portion and said intermediate diameter portion of said shaft; a plurality of circumferentially-spaced longitudinal radial slots in said sleeve, said slots extending proximally from said second distal end along said sleeve and adapted to receive the barbs and suture of an anchor attached to said installation tool; a rib located substantially adjacent said proximal end of said sleeve, said rib extending inwardly from said wall of said sleeve; said sleeve being mounted about said intermediate diameter portion of said shaft such that in a first position the rib extends inwardly from the wall of the sleeve and engages said capturing means disposed about the outer surface of said intermediate portion of said shaft, and in a second position said proximal end of said sleeve abuts said remainder portion of said shaft.
Claim 31
Dependent Claim 80 words
The method of claim 30 wherein said attachment means comprises an opening extending transversely relative to said longitudinal axis of said anchor body through said proximal portion of said anchor body, and further including the step of threading one end of a cord-like member through said opening prior to step (d) such that said cord-like member is securely attached to said proximal portion and at least one end of said cord-like member extends out of said hole after step (f).
Claim 32
Dependent Claim 24 words
The method of claim 30 wherein said capturing means comprises a groove formed in the outer surface of said intermediate portion of said shaft.
Claim 33
Dependent Claim 27 words
The method of claim 30 wherein said capturing means comprises a pair of spaced projections formed on the outer surface of said intermediate portion of said shaft.
Claim 34
Dependent Claim 280 words
Apparatus for attaching an object to a workpiece comprising: an anchor comprising a body and at least two barbs; said body having a longitudinal axis, a maximum cross-section transverse to said longitudinal axis, a distal portion having an outer end and an inner end, a proximal portion having an outer end and an inner end, and a middle portion joining said inner end of said distal portion and said inner end of said proximal portion; said middle portion and said proximal portion together defining at least two equally-cirumferentially-spaced channels extending inwardly from an axial projection of said maximum transverse cross-section of said distal portion, said channels extending longitudinally from said inner end of said distal portion toward said outer end of said proximal portion, each of said channels having a base which is substantially parallel to said longitudinal axis in said middle portion and which slants outwardly relative to said longitudinal axis as it extends from said inner end of said proximal portion toward said outer end of said proximal portion, said channels being separated by longitudinal walls extending radially outwardly from said longitudinal axis to an outer surface located on said axial projection of said maximum transverse cross-section; one of said barbs extending axially and radially outwardly from said inner end of said distal portion adjacent the base of each of said channels to an outer end located radially outwardly of said axial projection of said maximum transverse cross-section, each said barb being capable of being deformed so that its outer end is positioned closer to said axial projection of said maximum transverse cross-section; and attachment means associated with said proximal portion for connecting an object to said anchor.
Claim 35
Dependent Claim 342 words
Apparatus for deploying an anchor of the sort comprising a body and at least two barbs into a hole formed in bone, said body having a distal end, a proximal end terminating in a proximal end surface, a longitudinal axis, and a maximum cross-section transverse to said longitudinal axis slightly smaller than the transverse cross-section of said hole, said barbs extending axially and radially outwardly from said body to an outer end located radially outwardly of an axial projection of said maximum transverse cross-section, each said barb being capable of being deformed so that its outer end is positioned closer to said axial projection of said maximum transverse cross-section, and said body comprising attachment means for connecting an object to said anchor, said apparatus comprising: an installation tool comprising: an elongated shaft having a longitudinal axis, a distal end and a proximal end, said distal end of said shaft having a maximum cross-section transverse to its said longidudinal axis smaller than the transverse cross-section of said hole; tubular means associated with said distal end of said shaft adapted to receive and hold said proximal end of said anchor body and to allow said distal end of said anchor body to extend out of said tubular means, said tubular means having a longitudinal axis and a maximum cross-section transverse to its longitudinal axis larger than the cross-section of said hole, whereby when the proximal end of an anchor is received and held by said tubular means, the distal end of said anchor can be positioned within said bone hole and the distal end of said tubular means will reside outside said bone hole; and plunger means adapted for engagement with said proximal end surface of said anchor body, said plunger means being axially movable through said tubular means so as to expell said anchor from said tubular means and to drive said anchor into said hole, said plunger means being adapted to extend out of the distal end of said tubular means and into said hole when driving said anchor into said hole.
Claim 36
Dependent Claim 38 words
Apparatus according to claim 35 wherein said tubular means are mounted to said shaft, said plunger means are formed at said distal end of said shaft, and said tubular means are free to rotate circumferentially about said shaft.

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