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EP0547330A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for manufacturing product made of fiber-reinforced resin and product manufactured by method

Assignee: Sumitomo Rubber Industries Ltd
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Filing: 1992-10-19
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Granted: —
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Expires: 2012-10-19
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Abstract

Abstract Fibers consisting of two or more kinds of fibers in the form of roving, tape, yarn, monofilament or cloth are preformed by winding them around the core by filament winding method and is then set in the cavity of the mold so that resin impregnates the preformed fibers by reaction injection molding method. In this manner, a product made of fiber-reinforced resin and having a predetermined configuration can be obtained. If necessary, the preformed fibers are bent and then set in the cavity of the mold. It is preferable that two or more kinds of fibers are wound around the core. The fibers are dipped in liquid or a binder which does not hinder the polymerization of an unreacted monomer to be used in reaction injection molding before they are wound around the core.

Inventors

  • 👤 Kazumi Fujita
  • 👤 Tetsuo Yamaguchi

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-29 12:05
CPC Classifications
B; B29; B29C; B29C53/00; B29C53/56; B29C53/566; B29B; B29B11/00; B29B11/14; B29B11/16; B29C53/02; B29C53/08; B29C53/083; B29C53/58; B29C53/583; B29C53/585; B29C53/80; B29C53/82; B29C53/821; B29C53/824; B29C70/00; B29C70/04; B29C70/28; B29C70/40; B29C70/42; B29C70/46; B29C70/48; B29K; B29K2105/00; B29K2105/06; B29L; B29L2023/00; B29L2023/004; B29L2031/00; B29L2031/52; B29L2031/5245

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 75 words
A method for manufacturing a product made of fiber-reinforced resin of a required configuration comprising the steps of: winding fibers such as roving, tape, yarn, monofilament or cross around a core to preform said fibers by filament winding method; setting said core and said preformed fibers integral with each other in a cavity of a mold; injecting an unreacted solution of resin serving as matrix resin into said cavity; and carrying cut reaction injection molding.
Claim 2
Dependent Claim 28 words
A method as defined in claim 1, wherein said fibers to be wound around said core by filament winding method consists of two or more kinds of fibers.
Claim 3
Dependent Claim 23 words
A method as defined in claim 1, wherein resin to be used in reaction injection molding consists of RIM nylon, cyclopentadiene or epoxy.
Claim 4
Dependent Claim 23 words
A method as defined in claim 2, wherein resin to be used in reaction injection molding consists of RIM nylon, cyclopentadiene or epoxy.
Claim 5
Dependent Claim 55 words
A method as defined in claim 1, wherein said core consists of a tube which covers a mandrel; is removed from said mandrel after said fibers are wound around said core; is set in a reaction injection molding mold together with said fibers; and the the interior of said tube is fulled with pressure gas.
Claim 6
Dependent Claim 55 words
A method as defined in claim 2, wherein said core consists of a tube which covers a mandrel; is removed from said mandrel after said fibers are wound around said core; is set in a reaction injection molding mold together with said fibers; and the the interior of said tube is fulled with pressure gas.
Claim 7
Dependent Claim 27 words
A method as defined in claim 1, wherein said core consists of a solid body and set in said reaction injection molding mold together with said fibers.
Claim 8
Dependent Claim 27 words
A method as defined in claim 2, wherein said core consists of a solid body and set in said reaction injection molding mold together with said fibers.
Claim 9
Dependent Claim 12 words
A method as defined in claim 5, wherein said tube is flexible.
Claim 10
Dependent Claim 13 words
A method as defined in claim 7, wherein said solid body is flexible.
Claim 11
Independent Claim 37 words
A method as defined in claim in claims 1, wherein said reinforcing fibers are dipped in water, an organic solvent or a mixture thereof before said reinforcing fibers are wound around said core by filament winding method.
Claim 12
Dependent Claim 37 words
A method as defined in claim in claim 2, wherein said reinforcing fibers are dipped in water, an organic solvent or a mixture thereof before said reinforcing fibers are wound around said core by filament winding method.
Claim 13
Dependent Claim 38 words
A method as defined in claim 11, wherein said organic solvent is selected from among methanol, carbon tetrachloride, chloroform, hexane, cyclohexane, benzene, toluene, 1, 2-dichloroethane, isopropanol, tetrahydrofuran, 1, 4-dioxane, acetone, methyl ethyl ketone, diethyl ether, methanol, and ethanol.
Claim 14
Dependent Claim 32 words
A method as defined in claim 1, wherein said reinforcing fibers are dipped in a solution containing soluble nylon before said reinforcing fibers are wound around said core by filament winding method.
Claim 15
Dependent Claim 32 words
A method as defined in claim 2, wherein said reinforcing fibers are dipped in a solution containing soluble nylon before said reinforcing fibers are wound around said core by filament winding method.
Claim 16
Dependent Claim 39 words
A method as defined in claim 1, wherein said reinforcing fibers are dipped in water, an organic solvent or a mixture thereof each containing soluble nylon before said reinforcing fibers are wound around said core by filament winding method.
Claim 17
Dependent Claim 39 words
A method as defined in claim 2, wherein said reinforcing fibers are dipped in water, an organic solvent or a mixture thereof each containing soluble nylon before said reinforcing fibers are wound around said core by filament winding method.
Claim 18
Dependent Claim 51 words
A product made of fiber-reinforced resin comprising; fibers consisting of two or more kinds of fibers in the form of roving, tape, yarn, monofilament or cloth preformed by winding said fibers around a core by filament winding method, and matrix resin which impregnates said preformed fibers by reaction injection molding method.

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