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EP0459177A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Solid state microwave generating array material, each element of which is phase controllable, and plasma processing systems

Assignee: International Business Machines Corp
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Filing: 1991-05-03
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Granted: —
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Expires: 2011-05-03
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Abstract

Abstract A solid state microwave generator energized phased antenna (10) array is utilized as the excitation source for material/plasma processes. Each antenna element (10) of the array is driven by a separate solid state microwave power source. Very close and precise control of each solid state generator's phase and amplitude is provided to control the amplitude of the composite power node, and electromagnetic field distribution produced by the array which control is not readily possible with vacuum tube devices and systems such as microwave oven magnetrons. Utilizing the concepts of the invention the total power generated by the system may be easily controlled. The phase of the individual elements may be used to control the location of the power node of the plasma within a reaction chamber (12) and to move said power node within the chamber (12) with no mechanical movement or physical alteration of the processing apparatus. Because of the degree of control possible within the overall processes system of the invention plasma processing methods may be performed which were not previously practical because a high power density plasma can be concentrated at any desired location in the reaction chamber (12) or scanned across a desired region. These control features are lacking in currently available vacuum tube microwave devices. It is also probable that the overall cost of such a solid state based microwave power generators systems will be far less than that of comparable tube type microwave generators especially as fabrication and control technology progresses.

Inventors

  • 👤 Jerome J. Cuomo
  • 👤 Charles R. Guarnieri
  • 👤 Stanley J. Whitehair

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 19:30
CPC Classifications
H; H01; H01J; H01J37/00; H01J37/32; H01J37/32009; H01J37/32192; H01J37/32201; H01J37/32211; H01J37/3222

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 163 words
A microwave powered material/plasma processing system with at least a reaction chamber (12) for holding a process workpiece (20) and means for placing a requisite electrical bias on the workpiece (20), comprising: multiple solid state microwave generators each including a solid state amplifier (54) connected thereto for providing power to said system and mounted to directly introduce microwave power into said reaction chamber (12) containing said workpiece (20) via direct radiating antennas (10) mounted to form an array, in said chamber (12), means for measuring the amplitude and power of the microwave radiation in the chamber (12) from the array at predetermined locations therein, and means for controlling the phase and amplitude of the output of each of said microwave generators, each said output being connected to respective solid state amplifiers (54) each of which supplies power to a single antenna (56) of said array to effect a predetermined distribution of microwave power from said array to predetermined locations within said chamber (12).
Claim 2
Dependent Claim 53 words
The microwave powered material/plasma processing system as set forth in claim 1 including means (52) for continuously varying the phase of the output of each of said solid state amplifiers (54) with respect to each other to effect movement of an electromagnetic field power node produced by said array within said chamber (12).
Claim 3
Dependent Claim 45 words
The microwave powered processing system as set forth in claim 1 or 2 wherein said solid state microwave generators each comprise a separate low power oscillator whose phase and amplitude are easily controlled and a separate high power amplifier capable of operating at microwave frequencies.
Claim 4
Dependent Claim 54 words
The microwave powered processing system as set forth in one or more of the preceding claims 1 to 3, wherein said multiple antennas (10) are each physically attached to a solid state microwave amplifier substrate and are electrically connected to the amplifier output and protrude through an aperture provided in the process chamber (12).
Claim 5
Dependent Claim 55 words
The microwave powered plasma processing system as set forth in one or more of the preceding claims 1 to 4 including means for monitoring the power produced by each said solid state microwave amplifier (54) and phase controlled antenna (56) and means responsive thereto for controlling the power output and locations of the composite field.
Claim 6
Dependent Claim 46 words
The microwave powered plasma processing system as set forth in one or more of the preceding claims 1 to 5, wherein the phased array of radiating antennas (56) in the processing chamber (12) is organized into a square array, a rectangular array or a circular array.
Claim 7
Dependent Claim 182 words
A microwave powered material/plasma processing system with at least a reaction chamber (12) for holding a process workpiece (20) and means for placing a requisite electrical bias on the workpiece, comprising: a single solid state microwave oscillator having a plurality of solid state amplifiers (54) connected thereto for providing power to said system and mounted to directly introduce microwave power into said reaction chamber (12) containing said workpiece (20) via direct radiating antennas (10) mounted to form an array, in said chamber (12), means for measuring the amplitude and power of the microwave radiation in the chamber (12) from the array at predetermined locations therein, and separate means for controlling the phase and amplitude of the output of said microwave oscillator and connected individual inputs of said plurality of solid state amplifiers (54) each of which supplies power to a single antenna (56) of said array whereby the phase and amplitude of the outputs of each said solid state amplifier (54) is separately controllable to effect a predetermined distribution of microwave power from said array to predetermined locations within said chamber (12).

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