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EP0390557A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Battery assembly and method for producing the same

Assignee: MHB Joint Venture
•
Filing: 1990-03-29
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Granted: —
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Expires: 2010-03-29
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Abstract

Abstract A laminar battery (26) has an anode layer, an ionically conductive electrolyte layer, and a cathode layer. The electrolyte layer is interposed between the anode layer and the cathode layer, and the layers are assembled to form an electrical cell. A pair of electrically conductive terminals are in electrical contact with the anode layer and the cathode layer. A protective sheet material (28) envelops the laminar battery and is heat sealed at the periphery of the laminar battery (26) and about the terminals (32,34) to exclude air and moisture. The terminals (32,34) extend from or are accessible through this protective sheet material (28) for connection to a device which is to be powered by the laminar battery (26).

Inventors

  • 👤 Robert A. Austin
  • 👤 Denis Fauteux

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 00:38
CPC Classifications
H; H01; H01M; H01M6/00; H01M6/04; H01M6/06; H01M6/12; H01M50/00; H01M50/10; H01M50/14; H01M50/141; H01M10/00; H01M10/05; H01M50/116; H01M50/121; H01M50/124; H01M50/126; H01M50/129; H01M50/172; H01M50/174; H01M50/178; H01M50/50; H01M50/543; H01M50/547; H01M50/55; H01M50/552; H01M50/553; H01M50/555; H01M50/562; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 113 words
A battery assembly characterised in comprising: a laminar battery including an anode layer, a cathode layer, an ionically conductive electrolyte layer interposed between said anode layer and said cathode layer, said layers being assembled to form an electrical cell, and a pair of electrically conductive terminals in electrical contact with said anode layer and said cathode layer; and a protective sheet material enveloping said laminar battery; said sheet material being heat sealed at the periphery of said laminar battery and about said terminals to exclude air and moisture and said terminals extending from or being accessible through said protective sheet material for connection to a device to be powered by said laminar battery.
Claim 2
Dependent Claim 113 words
A battery assembly characterised in comprising: a laminar battery including an anode layer, a cathode layer, an ionically conductive electrolyte layer interposed between said anode layer and said cathode layer, said layers being assembled to form an electrical cell, and a pair of electrically conductive terminals in electrical contact with said anode layer and said cathode layer; and a protective sheet material enveloping said laminar battery; said sheet material being heat sealed at the periphery of said laminar battery and about said terminals to exclude air and moisture and said terminals extending from or being accessible through said protective sheet material for connection to a device to be powered by said laminar battery.
Claim 3
Dependent Claim 18 words
A battery assembly according to Claim 1, further characterised in that said heat sealing occurs under a vacuum.
Claim 4
Dependent Claim 35 words
A battery assembly according to Claim 1 or Claim 2, further characterised in that said anode layer comprises lithium foil or a metal foil coated with a layer of lithium, or an alloy of lithium.
Claim 5
Dependent Claim 20 words
A battery assembly according to any preceding claim, further characterised in that said battery is a solid state lithium cell.
Claim 6
Dependent Claim 33 words
A battery assembly according to any preceding claim, further characterised in that said ionically conductive electrolyte layer includes an ionizable alkali metal salt selected from LiCF₃SO₃, LiAsF₆, LiC1O₄, LiBr, LiI, LiBO₄ and LiPF₆.
Claim 7
Dependent Claim 56 words
A battery assembly according to any preceding claim, further characterised in that said cathode layer comprises an electrically conductive material comprising carbon or metal particles, an electrolyte material, and an intercalation compound selected from V₆O₁₃, MoO₂, MnO₂, V₂O₅, TiS₂, MoS₃, Cr₃O₆, Li x V₃O₈, V₃O₈, VS₂, NiS₂, FeS₂, FeS, NiS, WO₂ and electronically conducting organic polymers.
Claim 8
Dependent Claim 41 words
A battery assembly according to any preceding claim, further characterised in that said protective sheet material comprises: one or more layers of an electrically insulating, adhesive, heat-sealable material; and one or more layers of an air and water occlusive impermeable material.
Claim 9
Dependent Claim 21 words
A battery assembly according to Claim 7, further characterised in that said protective sheet material further comprises an outer protective material.
Claim 10
Dependent Claim 29 words
A battery assembly according to Claim 7 or Claim 8, further characterised in that said air and water occlusive impermeable material comprises a metal foil or a metallized film.
Claim 11
Dependent Claim 33 words
A battery assembly according to any of Claims 7, 8 or 9, further characterised in that said protective sheet material is capable of forming an air and water occlusive seal around said terminals.
Claim 12
Dependent Claim 44 words
A battery assembly according to any of Claims 7 to 10, further characterised in that said electrically insulating adhesive, heat-sealable material comprises either a copolymer of ethylene and acrylic acid, or an ionomer resin which is a metal salt of an ethylene/organic acid copolymer.
Claim 13
Dependent Claim 18 words
A battery assembly according to any preceding claim, further characterised in that said battery comprises a single cell.
Claim 14
Dependent Claim 22 words
A battery assembly according to any of Claims 1 to 11, further characterised in that said battery comprises a plurality of cells.
Claim 15
Dependent Claim 26 words
A battery assembly according to any of Claims 1 to 11, further characterised in that said battery is of a bifaced or a bi-polar cell design.
Claim 16
Independent Claim 98 words
A method for producing a battery assembly characterised in comprising the steps of: inserting a laminar battery having an anode layer, an ionically conductive electrolyte layer, a cathode layer and a pair of electrically conductive terminals in electrical contact with said anode layer and said cathode layer between one or more sheets of a protective sheet material; and sealing said protective sheet material with heat and pressure around said laminar battery such that external access to said pair of electrically conductive terminals is provided; said protective sheet material functioning to prevent water and air from contacting said battery.
Claim 17
Independent Claim 98 words
A method for producing a battery assembly characterised in comprising the steps of: inserting a laminar battery having an anode layer, an ionically conductive electrolyte layer, a cathode layer and a pair of electrically conductive terminals in electrical contact with said anode layer and said cathode layer between one or more sheets of a protective sheet material; and sealing said protective sheet material with heat and pressure around said laminar battery such that external access to said pair of electrically conductive terminals is provided; said protective sheet material functioning to prevent water and air from contacting said battery.
Claim 18
Dependent Claim 23 words
A method according to Claim 15, further characterised in that said insertion step and said sealing step are carried out under a vacuum.
Claim 19
Independent Claim 36 words
A method according to Claims 15 or 16, further characterised in that said battery includes a lithium anode, an anode comprised of an alloy of lithium or a metal foil coated with a layer of lithium.
Claim 20
Independent Claim 48 words
A method according to any of Claims 15, 16 or 17, further characterised in that said one or more layered protective sheet material comprises: one or more layers of an electrically insulating, adhesive, heat-­sealable material; and one or more layers of an air and water occlusive impermeable material.
Claim 21
Dependent Claim 25 words
A method according to Claim 18, further characterised in that said protective sheet material additionally comprises one or more layers of an outer protective material.
Claim 22
Independent Claim 29 words
A method according to Claims 18 or 19, further characterised in that said protective sheet material is capable of forming an air and water occlusive seal around said terminals.
Claim 23
Independent Claim 45 words
A method according to any of Claims 18 to 21, further characterised in that said electrically insulating adhesive, heat-sealable material comprises either a copolymer of ethylene and acrylic acid, or an ionomer resin which is characterised as a metal salt of an ethylene/organic acid copolymer.
Claim 24
Independent Claim 20 words
A method according to any of Claims 15 to 22, further characterised in that said battery comprises a single cell.
Claim 25
Independent Claim 21 words
A method according to any of Claims 15 to 22, further characterised in that said battery comprises a plurality of cells.
Claim 26
Independent Claim 25 words
A method according to any of Claims 15 to 22, further characterised in that said battery is of a bifaced or a bi-polar cell design.

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