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EP0343561A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Controlled impedance connector assembly

Assignee: FCI USA LLC
•
Filing: 1989-05-22
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Granted: —
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Expires: 2009-05-22
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Abstract

Abstract A controlled impedance connector assembly includes a receptacle adapted for mounting on a printed circuit board (PCB) and for mating reception of a plug which carries terminal contacts of a plurality of coaxial cable leads. A honeycomb grounding block is mounted in the plug to engageably receive the outer conductor of each coaxial terminal, the inner conductive sleeve of each coaxial terminal being electrically coupled to a signal lead by a first contact member. Signal pin contacts within the receptacle and electrically coupled with the PCB are electrically coupled with each inner conductive sleeve when the plug is inserted into the receptacle. Likewise, ground pin contacts within the receptacle and electrically coupled with the PCB have second and third spaced resilient contact members, respectively, engaging the grounding block at distances farther from and nearer to the PCB than the first contact members. Within each coaxial terminal, air is a primary dielectric between the outer diameter of the signal lead and the inner diameter of the ground lead and the distance between the two is controlled to thereby maintain a substantially uniform impendance in the region of the connector matched to that of the coaxial lead. The signal and ground pin contacts may be pre-assembled in a holding block for shipping enabling ready assembly into the receptacle and, thereafter, connection to the PCB at the time the connector assembly is being installed. The plug is of a sturdy clam shell design, and reusable zipper-type tubing is used as a jacket to protectively enclose the coaxial cable leads in a bundle as they extend away from the plug.

Inventors

  • 👤 Michael Lazar
  • 👤 Rocco Noschese

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-01 09:20
CPC Classifications
H; H01; H01R; H01R13/00; H01R13/648; H01R13/658; H01R13/6581; H01R13/6585; H01R12/00; H01R12/70; H01R12/71; H01R12/712; H01R12/716; H01R2103/00; H01R24/00; H01R24/38; H01R24/40; H01R24/50

Claims Analysis

Total Claims: 54
Claim 1
Independent Claim 491 words
A controlled impedance connector assembly comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein, said receptacle including a planar base member lying generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having a plurality of first and second laterally spaced mounting holes extending transversely therethrough; a plug matingly engageable with said receptacle including a dielectric housing, electrically conductive grounding block means mounted in said housing having a plurality of first and second sockets extending transversely therethrough, and a plurality of coaxial terminals, each having an outer conductive sleeve permanently coupled to the outer braided shield of a coaxial cable lead and mechanically and electrically engageable with an associated one of the first sockets and an inner conductive sleeve electrically coupled to a signal wire; a plurality of elongated signal pin contacts, each being fittingly received in an associated one of the first mounting holes in said base member and extending between a nose end and a tail end, said nose end having a first resilient contact member engageable with an associated one of said inner sleeves of said coaxial terminals at a first predetermined distance away from the printed circuit board, said tail end of each of said signal pin contacts being engageable with an associated through hole in the printed circuit board and electrically coupled thereto; a plurality of elongated ground pin contacts, each being fittingly received in an associated one of the second mounting holes and extending between a nose end and tail end, said nose end of each of said ground pin contacts having second and third longitudinally spaced resilient contact members engageable with an associated one of the second sockets of said grounding block, each of said second contact members being engaged with its associated second socket at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, each of said third contact members being engaged with its associated second socket at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance, said tail end being engageable with and electrically coupled to an associated through hole in the printed circuit board, the through hole being coupled to ground potential for coupling each of said second and third contact members to the ground potential; whereby, as said plug is moved toward said receptacle for mating engagement therewith, the first socket of said grounding block first socket of said grounding block first receivably engages said second contact member, then said inner sleeve of said coaxial terminal receivably engages said first contact member, and finally the first socket of said grounding block receivably engages said third contact member, and vice versa as said plug is withdrawn from said receptacle, to thereby provide maximum electromagnetic shielding for each of the signal wires.
Claim 2
Dependent Claim 491 words
A controlled impedance connector assembly comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein, said receptacle including a planar base member lying generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having a plurality of first and second laterally spaced mounting holes extending transversely therethrough; a plug matingly engageable with said receptacle including a dielectric housing, electrically conductive grounding block means mounted in said housing having a plurality of first and second sockets extending transversely therethrough, and a plurality of coaxial terminals, each having an outer conductive sleeve permanently coupled to the outer braided shield of a coaxial cable lead and mechanically and electrically engageable with an associated one of the first sockets and an inner conductive sleeve electrically coupled to a signal wire; a plurality of elongated signal pin contacts, each being fittingly received in an associated one of the first mounting holes in said base member and extending between a nose end and a tail end, said nose end having a first resilient contact member engageable with an associated one of said inner sleeves of said coaxial terminals at a first predetermined distance away from the printed circuit board, said tail end of each of said signal pin contacts being engageable with an associated through hole in the printed circuit board and electrically coupled thereto; a plurality of elongated ground pin contacts, each being fittingly received in an associated one of the second mounting holes and extending between a nose end and tail end, said nose end of each of said ground pin contacts having second and third longitudinally spaced resilient contact members engageable with an associated one of the second sockets of said grounding block, each of said second contact members being engaged with its associated second socket at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, each of said third contact members being engaged with its associated second socket at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance, said tail end being engageable with and electrically coupled to an associated through hole in the printed circuit board, the through hole being coupled to ground potential for coupling each of said second and third contact members to the ground potential; whereby, as said plug is moved toward said receptacle for mating engagement therewith, the first socket of said grounding block first socket of said grounding block first receivably engages said second contact member, then said inner sleeve of said coaxial terminal receivably engages said first contact member, and finally the first socket of said grounding block receivably engages said third contact member, and vice versa as said plug is withdrawn from said receptacle, to thereby provide maximum electromagnetic shielding for each of the signal wires.
Claim 3
Dependent Claim 156 words
A controlled impedance connector assembly as set forth in Claim 1: wherein said receptacle includes: a continuous wall integral with and upstanding from said base member and extending around the periphery thereof to thereby form a pair of opposed end walls lying in substantially parallel planes and a pair of opposed sidewalls lying in substantially parallel planes; and wherein said plug includes: a housing having a foreside facing in the direction of said receptacle, an aft side facing away from said receptacle, a plurality of spaced parallel bores therein extending therethrough from said foreside to said aft side for engageably receiving said coaxial terminals therein, and a forward chamber adjacent said foreside, and including: a grounding block releasably fixed to said plug in said forward chamber, said grounding block having a plurality of first sockets therein for engageably receiving said coaxial terminals and a plurality of second sockets therein for engageably receiving said ground pin contacts.
Claim 4
Dependent Claim 73 words
A controlled impedance connector assembly as set forth in Claim 2: wherein said plug includes: an aft recess in said housing adjacent said aft side; and a gate member releasably fixed to said housing in said aft recess including a plurality of picket members engageable with said coaxial terminals when received in the bores in said housing and in the sockets in said grounding block to prevent withdrawal of said coaxil terminals therefrom.
Claim 5
Dependent Claim 82 words
A controlled impedance connector assembly as set forth in Claim 3: wherein said gate member includes: a bight portion; a plurality of picket members extending transversely from said bight portion; wherein each of said coaxial terminals has an aft end; and wherein said housing includes track means for guiding said gate member from an inactive withdrawn position to an active position proximate to said aft side, said picket members being thereby engageable with said aft end of each of said coaxial terminals.
Claim 6
Dependent Claim 34 words
A controlled impedance connetor assembly as set forth in Claim 4 including: mutually engageable locking means on said gate member and on said housing for releasably fixing said gate member in said active position.
Claim 7
Dependent Claim 145 words
A controlled impedance connector assembly as set forth in Claim 2 wherein said plug includes: extreme aft surface on said housing on a rear end thereof distant from said base member of said receptacle when mounted thereon; a bracket member mounted on said aft surfaces of said housing; first and second opposed mating clam shell covers overlying and enclosing said rear end of said housing, said covers being pivotally mounted on said bracket member for movement between open and closed positions, said first and second covers together including an outer wall and a collar integral with and extending away from said outer wall when said covers are in the closed position, said collar defining an outlet for a plurality of leads extending, respectively, from the coaxial terminals; and fastening means for releasably joining said first and second covers when said covers assume the closed position.
Claim 8
Dependent Claim 40 words
A controlled impedance connector assembly as set forth in Claim 6 including: strap means receivable around said collar and drawable into contiguous relationship therewith to complement said fastening means in maintaining said first and second covers in the closed position.
Claim 9
Dependent Claim 34 words
A plug as set forth in Claim 2 wherein the plurality of first and second sockets in said grounding block include generally concentric arrangements, successivley, of the first sockets and of the second sockets.
Claim 10
Dependent Claim 95 words
A controlled impedance connector assembly as set forth in Claim 6 including: a coaxial lead integral with each of said coaxial terminals and extending in a direction away from the printed circuit board, through said recess and through the outlet defined by said collar for termination at a location distant from the printed circuit board, a plurality of said leads being drawn together in a unitary bundle in contiguous parallel relationship intermediate said plug and said distant location; and an outer protective covering releasably applied to said bundle intermediate said plug and the connector station.
Claim 11
Dependent Claim 63 words
A controlled impedance connector assembly as set forth in Claim 9 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundle of leads and for closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 12
Dependent Claim 51 words
A controlled impedance connector assembly as set forth in Claim 2: wherein each of said first and second partitions has aligned transverse bores therethrough when said plug and said receptacle are matingly engaged; and fastener means receivable through said bores for releasably holding said plug in mating engagement with said receptacle.
Claim 13
Dependent Claim 245 words
A controlled impedance connector assembly as set forth in Claim 1 wherein said receptacle includes: a continuous wall integral with and upstanding from said base member and extending around the periphery thereof to thereby form a pair of opposed end walls lying in substantially parallel planes and a pair of opposed sidewalls lying in substantially parallel planes; a first partition upstanding from said base member extending between said sidewalls, generally parallel to and intermediate said endwalls, to thereby define a pair of side by side compartments; and wherein said plug includes: a housing having a front end and an aft end, a pair of side by side forward chambers at said front end, a pair of side by side recesses at said aft end, a plurality of spaced parallel bores therein extending from each of said chambers to its associated said recess for engageably receiving said coaxial terminals therein; and including: a grounding block releasably fixed to said plug in each of said forward chambers, said grounding block having a plurality of first sockets therein for engageably receiving said coaxial terminals and a plurality of second sockets therein for engageably receiving said ground pin contacts, a second partition separating said forward chambers and said recesses; said second partition having a recess extending the length thereof for receiving therein said first partition when said plug is moved toward said receptacle for mating engagement therewith, said front end of said plug being proximate to said base member.
Claim 14
Dependent Claim 50 words
A controlled impedance connector assembly as set forth in Claim 12 wherein each of said first and second partitions has aligned transverse bores therethrough when said plug and said receptacle are matingly engaged; fastener means receivable through said bores for releasably holding said plug in mating engagement with said receptacle.
Claim 15
Dependent Claim 145 words
A controlled impedance connector assembly as set forth in Claim 12 wherein said plug includes: extreme aft surface on said housing on a rear end thereof distant from said base member of said receptacle when mounted thereon; a bracket member mounted on said aft surfaces of said housing; first and second opposed mating clam shell covers overlying and enclosing said rear end of said housing, said covers being pivotally mounted on said bracket member for movement between open and closed positions, said first and second covers togther including an outer wall and a collar integral with and extending away from said outer wall when said covers are in the closed position, said collar defining an outlet for a plurality of leads extending, respectively, from the coaxial terminals; and fastening means for releasably joining said first and second covers when said covers assume the closed position.
Claim 16
Dependent Claim 40 words
A controlled impedance connector assembly as set forth in Claim 14 including: strap means receivable around said collar and drawable into contiguous relationship therewith to complement said fastening means in maintaining said first and second covers in the closed position.
Claim 17
Dependent Claim 34 words
A plug as set forth in Claim 12 wherein the plurality of first and second sockets in said grounding block include generally concentric arrangements, successively, of the first sockets and of the second sockets.
Claim 18
Dependent Claim 95 words
A controlled impedance connector assembly as set forth in Claim 14 including: a coaxial lead integral with each of said coaxial terminals and extending in a direction away from the printed circuit board, through said recess and through the outlet defined by said collar for termination at a location distant from the printed circuit board, a plurality of said leads being drawn together in a unitary bundle in contiguous parallel relationship intermediate said plug and said distant location; and an outer protective covering releasably applied to said bundle intermediate said plug and the connector station.
Claim 19
Dependent Claim 63 words
A controlled impedance connector assembly as set forth in Claim 17 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundle of leads and for closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 20
Dependent Claim 80 words
A controlled impedance connector assembly as set forth in Claim 1 including: a coaxial lead integral with each of said coaxial terminals and extending in a direction away from the printed circuit board for termination at a location distant therefrom, a plurality of said leads being drawn together in a unitary bundle in a contiguous parallel manner intermediate the plug and said distant location; an outer protective covering releasably applied to said bundle intermediate the plug and said distant location.
Claim 21
Dependent Claim 63 words
A controlled impedance connector assembly as set forth in Claim 19 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundle of leads and for closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 22
Dependent Claim 80 words
A controlled impedance connector assembly as set forth in Claim 1 wherein each of said resilient contact members includes a plurality of longitudinally disposed resilient strip members spaced about the periphery of its associated said pin contact, each of said strip members being integral with said pin contact at its opposite ends and being bowed radially outwardly intermediate said opposite ends, said strip members being capable of coordinated radial movement to thereby achieve positive engagement with its associated said socket.
Claim 23
Dependent Claim 24 words
A controlled impedance connector assembly as set forth in Claim 1 including: fastener means for releasably mounting said receptacle on the printed circuit board.
Claim 24
Dependent Claim 79 words
A controlled impedance connector assembly as set forth in Claim 1 wherein said receptacle includes: at least a pair of positioning pegs extending transversely of said base member for mutual reception with matching holes in the printed circuit board to assure proper positioning of said receptacle on the printed circuit board and thereby proper positioning for said tail ends of said signal pin contacts and said ground pin contacts for subsequent insertion into holes in the printed circuit board.
Claim 25
Dependent Claim 34 words
A controlled impedance connector assembly as set forth in Claim 23 including: standoff members having bearing surfaces for engagement with the printed circuit board, said base member being recessed relative to said bearing surfaces.
Claim 26
Dependent Claim 483 words
A controlled impedance connector assembly comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein and including a planar base member lying generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having a plurality of first and second laterally spaced mounting holes extending transversely therethrough, said receptacle adapted for mating engagement with a plug including a dielectric housing, an electrically conductive grounding block mounted in the housing having a plurality of first and second sockets extending transversely therethrough, and a plurality of coaxial terminals, each having an outer conductive sleeve permanently coupled to the outer braided sheild of a coaxial cable lead and mechanically and electrically engageable with an associated one of the first sockets and an inner conductive sleeve electrically coupled to a signal wire; a plurality of elongated signal pin contacts, each being fittingly received in an associated one of the first mounting holes in said base member and extending between a nose end and a tail end, said nose end having a first resilient contact member engageable with the inner sleeve of the coaxial terminal at a first predetermined distance away from the printed circuit board, said tail end of each of said signal pin contacts being engageable with an associated through hole in the printed circuit board and electrically coupled thereto; a plurality of elongated ground pin contacts, each being fittingly received in an associated one of the second mounting holes and extending between a nose end and a tail end, said nose end of each of said ground pin contacts having second and third longitudinally spaced resilient contact members engageable with an associated one of the second sockets of the grounding block, each said second contact member being engaged with its associated second socket at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, each said third contact member being engaged with its associated second socket at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance, said tail end being engageable with and electrically coupled to an associated through hole in the printed circuit board, the through hole being coupled to a ground potential for coupling each of said second and third contact members to the ground potential; whereby, as the plug is removed toward said receptacle for mating engagement therewith, the first socket of the grounding block first receivably engages said second contact member, then the inner sleeve of the coaxial terminal receivably engages said first contact member, and finally the first socket of the grounding block receivably engages said third contact member, and vice versa as the plug is withdrawn from said receptacle, to thereby provide a maximum electromagnetic shielding for each of the signal wires.
Claim 27
Dependent Claim 483 words
A controlled impedance connector assembly comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein and including a planar base member lying generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having a plurality of first and second laterally spaced mounting holes extending transversely therethrough, said receptacle adapted for mating engagement with a plug including a dielectric housing, an electrically conductive grounding block mounted in the housing having a plurality of first and second sockets extending transversely therethrough, and a plurality of coaxial terminals, each having an outer conductive sleeve permanently coupled to the outer braided sheild of a coaxial cable lead and mechanically and electrically engageable with an associated one of the first sockets and an inner conductive sleeve electrically coupled to a signal wire; a plurality of elongated signal pin contacts, each being fittingly received in an associated one of the first mounting holes in said base member and extending between a nose end and a tail end, said nose end having a first resilient contact member engageable with the inner sleeve of the coaxial terminal at a first predetermined distance away from the printed circuit board, said tail end of each of said signal pin contacts being engageable with an associated through hole in the printed circuit board and electrically coupled thereto; a plurality of elongated ground pin contacts, each being fittingly received in an associated one of the second mounting holes and extending between a nose end and a tail end, said nose end of each of said ground pin contacts having second and third longitudinally spaced resilient contact members engageable with an associated one of the second sockets of the grounding block, each said second contact member being engaged with its associated second socket at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, each said third contact member being engaged with its associated second socket at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance, said tail end being engageable with and electrically coupled to an associated through hole in the printed circuit board, the through hole being coupled to a ground potential for coupling each of said second and third contact members to the ground potential; whereby, as the plug is removed toward said receptacle for mating engagement therewith, the first socket of the grounding block first receivably engages said second contact member, then the inner sleeve of the coaxial terminal receivably engages said first contact member, and finally the first socket of the grounding block receivably engages said third contact member, and vice versa as the plug is withdrawn from said receptacle, to thereby provide a maximum electromagnetic shielding for each of the signal wires.
Claim 28
Dependent Claim 24 words
A controlled impedance connector assembly as set forth in Claim 25 including: fastener means for releasably mounting said receptacle on the printed circuit board.
Claim 29
Dependent Claim 84 words
A controlled impedance connector assembly as set forth in Claim 25 including: a coaxial lead integral with each of the coaxial terminals and extending in a direction away from the printed circuit board for termination at a location distant from the printed circuit board, a plurality of said leads being drawn together in a unitary bundle in a contiguous parallel manner intermediate the plug and said distant location; an outer protective covering releasably applied to said bundle intermediate the plug and said distant location.
Claim 30
Dependent Claim 62 words
A controlled impedance connector assembly as set forth in Claim 27 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundles of leads and closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 31
Dependent Claim 80 words
A controlled impedance connector assembly as set forth in Claim 25 wherein each of said resilient contact members includes a plurality of longitudinally disposed resilient strip members spaced about the circumference of its associated said pin contact, each of said strip members being integral with said pin contact at its opposite ends and being bowed radially outwardly intermediate said opposite ends, said strip member being capable of coordinated radial movement to thereby achieve positive engagement with its associated said socket.
Claim 32
Dependent Claim 51 words
A controlled impedance connector assembly as set forth in Claim 26 wherein said receptacle includes: at least a pair of positioning pegs extending transversely of said base member for mutual reception with matching holes in the printed circuit board to assure proper positioning of said receptacle on the printed circuit board.
Claim 33
Dependent Claim 33 words
A controlled impedance connector assembly set forth in Claim 30 including: standoff members having bearing surfaces for engagement with the printed circuit board, said base member being recessed relative to said bearing surfaces.
Claim 34
Dependent Claim 363 words
A controlled impedance connector assembly as set forth in Claim 1 wherein said receptacle includes: a continuous wall integral with and upstanding from said base member and extending around the periphery thereof to thereby form a pair of opposed endwalls lying in substantially parallel planes and a pair of opposed sidewalls lying in substantially parallel planes; and a first partition upstanding from said base member extending between said sidewalls, generally parallel to and intermediate said endwalls, to thereby define a pair of side by side compartments for mating reception with the plug. 33. A ground pin contact comprising: an elongated body of electrically conductive material extending between a nose end and a tail end and having a mounting region for mounting on a dielectric member intermediate said nose end and said tail end, said nose end having a pair of longitudinally spaced resilient contact members engageable with a grounding member of electrically conductive material, said tail end being engageable with and electrically coupled to an associated through hole in a printed circuit board, the through hole being coupled to ground potential, and electrically connected thereto and thereby connected to ground potential, said ground pin contact being associated with at least one signal pin contact of electrically conductive material also mounted on the dielectric member and extending between a nose end and a tail end, the tail end being engageable with another associated through hole in the printed circuit board and electrically connected thereto, the nose end being releasably joined with an inner conductor of a coaxial terminal at a first predetermined distance from the printed circuit board, the inner conductor being electrically connected to a signal wire, the coaxial terminal having an outer conductor mechanically and electrically engageable with the grounding member, one of said contact members being engaged with the grounding member at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, the other of said contact members being engaged with the grounding member at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance, to thereby provide maximum electromagnetic shielding for the signal wire.
Claim 35
Dependent Claim 79 words
A ground pin contact as set forth in Claim 33 wherein each of said resilient contact members includes a plurality of longitudinally disposed resilient strip members spaced about the periphery of its associated said pin contact, each of said strip members being integral with said pin contact at its opposite ends and being bowed radially outwardly intermediate said opposite ends, said strip members being capable of coordinated radial movement to thereby achieve positive engagement with its associated said socket.
Claim 36
Dependent Claim 156 words
A coaxial contact for terminating coaxial cable having an inner signal carrying wire, an outer conductive shield, a dielectric layer intermediate the inner wire and the outer shield, and an outermost dielectric covering, comprising: an elongated tubular electrically conductive outer sleeve fixed to the outer conductive shield of the coaxial cable and selectively connected to a member at ground potential; an electrically conductive inner sleeve coaxial and generally longitudinally coextensive with said outer sleeve extending between fore and aft ends, said inner sleeve adapted to engageably receive a signal carrying contact; and first and second bushings of dielectric material mutually supporting said outer sleeve and said inner sleeve at longitudinally spaced locations, air being received as a sole dielectric material between said outer sleeve and said inner sleeve for a distance defined as that between said first and second bushings; whereby impedance manifested by said coaxial contact is substantially matched to that of the coaxial cable.
Claim 37
Dependent Claim 156 words
A coaxial contact for terminating coaxial cable having an inner signal carrying wire, an outer conductive shield, a dielectric layer intermediate the inner wire and the outer shield, and an outermost dielectric covering, comprising: an elongated tubular electrically conductive outer sleeve fixed to the outer conductive shield of the coaxial cable and selectively connected to a member at ground potential; an electrically conductive inner sleeve coaxial and generally longitudinally coextensive with said outer sleeve extending between fore and aft ends, said inner sleeve adapted to engageably receive a signal carrying contact; and first and second bushings of dielectric material mutually supporting said outer sleeve and said inner sleeve at longitudinally spaced locations, air being received as a sole dielectric material between said outer sleeve and said inner sleeve for a distance defined as that between said first and second bushings; whereby impedance manifested by said coaxial contact is substantially matched to that of the coaxial cable.
Claim 38
Dependent Claim 137 words
A coaxial contact as set forth in Claim 35 wherein said first bushing has a cylindrical outer surface extending between first and second ends, an outer diameter substantially the same as the inner diameter of said outer casing, an annular groove formed in said outer surface, a longitudinal bore at said second end for coaxial reception therein of said fore end of said inner sleeve, and a funnel shaped entrance at said first end generally coaxial and in communication with the longitudinal bore; and wherein said outer sleeve has a tip end and an aft end, said tip end turned inwardly and biased into fixed engagement with said annular groove to thereby join said outer casing to said first bushing; whereby said first bushing serves to guide the signal carrying contact into engagement with said inner sleeve.
Claim 39
Dependent Claim 100 words
A coaxial contact as set forth in Claim 36 wherein said second bushing has a cylindrical outer surface extending between first and second ends, an outer diameter substantially the same as the inner diameter of said outer sleeve, a longitudinal bore at said second end for coaxial reception therein of said aft end of said inner sleeve, and a funnel shaped entrance at said first end generally coaxial and in communication with the longitudinal bore; whereby said second bushing serves to guide the inner signal carrying wire through said aft end of said inner sleeve and into the interior thereof.
Claim 40
Dependent Claim 150 words
A coaxial contact as set forth in Claim 37 wherein the coaxial cable has been prepared so that a length of the inner signal carrying wire is exposed and so that a length of the outer conductive shield is exposed, the coaxial cable inserted into and through said aft end of said outer sleeve such that the exposed length of the inner signal carrying wire is received in and through said aft end of said inner sleeve, the outer conductive shield being proximate to said interior surface of said outer sleeve; wherein said outer casing is biased into fixed engagement with the outer conductive casing; and wherein said outer sleeve has at least a pair of diametrically opposed windows therein longitudinally intermediate said first and second bushings for reception therethrough of radially directed indenting dies effective to crimp said inner sleeve into fixed engagement with the inner signal carrying wire.
Claim 41
Dependent Claim 42 words
A coaxial contact as set forth in Claim 36 wherein said outer sleeve has a plurality of longitudinal slits therein extending away from said fore end thereof for increased resiliency of said outer sleeve in directions transverse of a longitudinal axis thereof.
Claim 42
Dependent Claim 270 words
A plug assembly associated with a controlled impedance connector assembly and matingly engageable with a receptacle comprising: a dielectric housing having a foreside facing in the direction of the receptacle, an aft side facing away from the receptacle including extreme aft surfaces, a plurality of spaced, parallel bores therein extending therethrough from said foreside to said aft side for engageably receiving the outer conductors of coaxial terminals therein, and a forward chamber adjacent said foreside; an electrically conductive grounding block mounted in said forward chamber adjacent said foreside and coextensive with the opening at said front end, said grounding block having a plurality of first and second sockets extending therethrough transversely of a plane of the opening at said front end, each of the first sockets adapted to engageably receive for electrical connection thereto the outer conductor of the coaxial terminal, each of the second sockets adapted to engageably receive for electrical connectin thereto a ground pin contact coupled to ground potential; a bracket member mounted on said aft surfaces of said housing; first and second opposed mating clam shell covers overlying and enclosing said rear end of said housing, said covers being pivotally mounted on said bracket member for movement between open and closed positions, said first and second covers together including an outer wall and a collar integral with and extending away from said outer wall when said covers are in the closed position, said collar defining an outlet for a plurality of lead extending, respectively, from the coaxial terminals; and fastening means for releasably joining said first and second covers when said covers assume the closed position.
Claim 43
Dependent Claim 270 words
A plug assembly associated with a controlled impedance connector assembly and matingly engageable with a receptacle comprising: a dielectric housing having a foreside facing in the direction of the receptacle, an aft side facing away from the receptacle including extreme aft surfaces, a plurality of spaced, parallel bores therein extending therethrough from said foreside to said aft side for engageably receiving the outer conductors of coaxial terminals therein, and a forward chamber adjacent said foreside; an electrically conductive grounding block mounted in said forward chamber adjacent said foreside and coextensive with the opening at said front end, said grounding block having a plurality of first and second sockets extending therethrough transversely of a plane of the opening at said front end, each of the first sockets adapted to engageably receive for electrical connection thereto the outer conductor of the coaxial terminal, each of the second sockets adapted to engageably receive for electrical connectin thereto a ground pin contact coupled to ground potential; a bracket member mounted on said aft surfaces of said housing; first and second opposed mating clam shell covers overlying and enclosing said rear end of said housing, said covers being pivotally mounted on said bracket member for movement between open and closed positions, said first and second covers together including an outer wall and a collar integral with and extending away from said outer wall when said covers are in the closed position, said collar defining an outlet for a plurality of lead extending, respectively, from the coaxial terminals; and fastening means for releasably joining said first and second covers when said covers assume the closed position.
Claim 44
Dependent Claim 38 words
A plug assembly as set forth in Claim 40 including: strap means receivable around said collar and drawable into contiguous relationship therewith to complement said fastening means in maintaining said first and second covers in the closed position.
Claim 45
Dependent Claim 36 words
A plug assembly as set forth in Claim 40 including: wherein the plurality of first and second sockets in said grounding block include generally concentric arrangements, successively, of the first sockets and of the second sockets.
Claim 46
Dependent Claim 69 words
A plug assembly as set forth in Claim 40 wherein said housing includes: an intermediate transverse partition defining a pair of side by side forward chambers, one of said electrically conductive grounding blocks received in each of the chambers, said transverse partition having a bore therethrough; and fastener means receivable through the bore and engageable with the receptacle for releasably holding said housing in mating engagement with the receptacle.
Claim 47
Dependent Claim 101 words
A plug assembly as set forth in Claim 43 including: a coaxial lead integral with each of said coaxial terminals and extending in a direction away from the printed circuit board, through an associated one of said chambers and through the outlet defined by an associated one of said cables, for termination at a location distant from the printed circuit board, a plurality of said leads being drawn together in a unitary bundle in contiguous parallel relationship intermediate said plug and said distant location; and an outer protective covering releasably applied to said bundle intermediate said plug and said distant location;
Claim 48
Dependent Claim 61 words
A plug assembly as set forth in Claim 44 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundle of leads and for closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 49
Dependent Claim 78 words
A plug assembly as set forth in Claim 43 including: a coaxial lead integral with each of said coaxial terminals and extending in a direction away from the printed circuit board to a connector station distant therefrom, a plurality of said leads being drawn together in a unitary bundle in a contiguous parallel manner intermediate said housing and said distant location; and an outer protective covering releasably applied to said bundle intermediate said housing and said distant location.
Claim 50
Dependent Claim 61 words
A plug assembly as set forth in Claim 46 wherein said outer protective covering is composed of plastic sheet material and includes a closure mechanism operable for selectively opening said sheet material to expose said bundle of leads and for closing said sheet material into fitting and encompassing relationship about said bundle of leads to thereby hold them as a unit.
Claim 51
Dependent Claim 286 words
In the production of a controlled impedance connector assembly, a combination of components comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein, said receptacle also adapted for mating engagement with a plug and including a planar base member adapted for positioning generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having an upper surface and a lower surface and a plurality of mounting recesses extending transversely through a part of said base member and open to said upper surface and smaller reception holes therein associated with each recess extending to said lower surface to enable communication between said upper surface and said lower surface; a plurality of elongated pin contacts, each extending between a nose end and a tail end, said nose end having at least one resilient contact member engageable with an associated socket of the plug; said tail end of each of said pin contacts being engageable with an associated through hole in the printed circuit board and electrically connected thereto, each said pin contact including an enlarged barrel member intermediate said nose end and said tail end; a holding block having a planar engagement surface and a plurality of transverse bores formed therein, each bore adapted to engageably receive said resilient contact member of an associated one of said pin contacts; and stay means releasably supporting said holding block such that said engagement surface is generally parallel to and spaced from said upper surface and such that said tail end of each of said pin contacts is received in an associated one of the reception holes in said base member.
Claim 52
Dependent Claim 286 words
In the production of a controlled impedance connector assembly, a combination of components comprising: a receptacle of dielectric material adapted to be mounted on a printed circuit board having a plurality of metallized through holes therein, said receptacle also adapted for mating engagement with a plug and including a planar base member adapted for positioning generally parallel to and proximately spaced from a planar surface of the printed circuit board, said base member having an upper surface and a lower surface and a plurality of mounting recesses extending transversely through a part of said base member and open to said upper surface and smaller reception holes therein associated with each recess extending to said lower surface to enable communication between said upper surface and said lower surface; a plurality of elongated pin contacts, each extending between a nose end and a tail end, said nose end having at least one resilient contact member engageable with an associated socket of the plug; said tail end of each of said pin contacts being engageable with an associated through hole in the printed circuit board and electrically connected thereto, each said pin contact including an enlarged barrel member intermediate said nose end and said tail end; a holding block having a planar engagement surface and a plurality of transverse bores formed therein, each bore adapted to engageably receive said resilient contact member of an associated one of said pin contacts; and stay means releasably supporting said holding block such that said engagement surface is generally parallel to and spaced from said upper surface and such that said tail end of each of said pin contacts is received in an associated one of the reception holes in said base member.
Claim 53
Dependent Claim 145 words
A combination of components as set forth in Claim 48 wherein, when said holding block is selectively moved against the force of said stay means toward said base member such that said engagement surface engages said upper surface of said base member, said enlarged barrel member of each of said pin contacts is engageably received in an associated funnel shaped mounting recess in said base member and said tail ends of all of said pin contacts extend through and beyond the metallized through holes of the printed circuit board; and including: solder applied to said tail ends and to the metallized through holes to thereby mechanically and electrically couple said tail ends to the printed circuit board; whereby said holding block can thereupon be withdrawn from said base member so as to be disengaged from said pin contacts and removed from said combination of components.
Claim 54
Dependent Claim 162 words
A combination of components as set forth in Claim 49 wherein said pin contacts include a plurality of signal pin contacts having a first said resilient contact member, each said first resilient contact member being engageable with an associated socket in the plug coupled to a signal lead at a first predetermined distance away from the circuit board; and wherein said pin contacts include a plurality of ground pin contacts having second and third longitudinally spaced resilient contact members, each pair of said resilient contact members being engageable with an associated socket in the plug electrically coupled to ground potential, each of said second contact members being engaged with its associated socket at a second predetermined distance away from the printed circuit board which is greater than the first predetermined distance, each of said third contact members being engaged with its associated socket at a third predetermined distance away from the printed circuit board which is less than the first predetermined distance.

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