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EP0326956A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for connecting devices on an integrated circuit substrate to a metallization layer

Assignee: National Semiconductor Corp
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Filing: 1989-01-27
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Granted: —
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Expires: 2009-01-27
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Abstract

Abstract A method for connecting devices on an inte­grated circuit substrate to a metallization layer, where­in a thin layer of a dielectric material is deposited on the substrate, and openings are formed in the di­electric layer wherein electrical connection is to be made to the substrate. A metal barrier layer then is deposited selectively in the openings of the dielectric layer, the barrier layer completely covering the exposed portions of the substrate. A pillar metal layer then may be deposited as a blanket coating over the dielectric layer and over the portions of he barrier layer covering the exposed portions of the substrate. The pillar metal layer is etched for forming metal pillars extending from the exposed portions of the substrate. The sub­strate then is planarized by depositing a dielectric layer and etching it back for exposing the pillars for coupling to a later deposited metallization layer.

Inventors

  • 👤 Vivek D. Kulkarni

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-31 19:34
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/063

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 76 words
A method for connecting devices on an integrated circuit substrate to a metallization layer comprising the steps of: depositing a thin layer of a dielectric material over the sub­strate; defining openings in the dielectric layer for exposing portions of the substrate where an electrical connection is to be made to the substrate; and depositing a metal barrier layer on the exposed portions of the substrate, the barrier layer completely covering the exposed portions of the substrate.
Claim 2
Independent Claim 76 words
A method for connecting devices on an integrated circuit substrate to a metallization layer comprising the steps of: depositing a thin layer of a dielectric material over the sub­strate; defining openings in the dielectric layer for exposing portions of the substrate where an electrical connection is to be made to the substrate; and depositing a metal barrier layer on the exposed portions of the substrate, the barrier layer completely covering the exposed portions of the substrate.
Claim 3
Dependent Claim 70 words
The method of claim 1 comprising the further steps of: depositing a thick dielectric layer over the substrate; defining openings in the thick dielectric layer for exposing por­tions of the barrier layer where an electrical connection is to be made to the substrate; depositing a metal contact layer over the substrate; and etching the metal contact layer for forming electrically conduc­tive paths contacting the exposed portions of the barrier layer.
Claim 4
Independent Claim 93 words
A method for connecting devices on an integrated circuit substrate to a metallization layer comprising the steps of: depositing a thin layer of a dielectric material over the sub­strate; defining openings in the dielectric layer for exposing portions of the substrate where an electrical connection is to be made to the substrate; depositing a pillar metal layer over the dielectric layer and over the exposed portions of the substrate; etching the pillar metal layer for forming pillars extending from the exposed portions of the substrate; and coupling the pillars to the metallization layer.
Claim 5
Independent Claim 93 words
A method for connecting devices on an integrated circuit substrate to a metallization layer comprising the steps of: depositing a thin layer of a dielectric material over the sub­strate; defining openings in the dielectric layer for exposing portions of the substrate where an electrical connection is to be made to the substrate; depositing a pillar metal layer over the dielectric layer and over the exposed portions of the substrate; etching the pillar metal layer for forming pillars extending from the exposed portions of the substrate; and coupling the pillars to the metallization layer.
Claim 6
Independent Claim 45 words
The method of one of claims 1-3 wherein the thin dielectric layer depositing step comprises the step of: depositing a layer of silicon dioxide on the substrate, the sili­con dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms.
Claim 7
Independent Claim 46 words
The method of one of claims 1-3 wherein the thin dielectric layer depositing step comprises the step of: depositing a layer of phosphorous-doped silicon dioxide on the substrate, the silicon dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms.
Claim 8
Independent Claim 45 words
The method of one of claims 1-3 wherein the thin dielectric layer depositing step comprises the step of: depositing a layer of silicon nitride on the substrate, the sili­con nitride layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms.
Claim 9
Dependent Claim 62 words
The method of claim 3 wherein the thin dielectric layer de­positing step comprises the step of depositing a layer of silicon dioxide on the substrate, the silicon dioxide layer having a thick­ness in the range from approximately 1000 angstroms to approximately 2000 angstroms, the method further comprising the step of: depositing a metal barrier layer on the exposed portions of the substrate.
Claim 10
Dependent Claim 63 words
The method of claim 1 or 2 wherein the thin dielectric layer depositing step comprises the step of depositing a layer of silicon dioxide on the substrate, the silicon dioxide layer having a thick­ness in the range from approximately 1000 angstroms to approximately 2000 angstroms, wherein the barrier layer is deposited on the exposed portions of the substrate by selective chemical vapor deposition.
Claim 11
Dependent Claim 17 words
The method of claim 4 wherein a layer of undoped silicon dioxide is deposited on the substrate.
Claim 12
Dependent Claim 57 words
The method of claim 7 or 8 wherein the opening defining step comprises the steps of: depositing a photoresist layer on the dielectric layer; developing openings in the photoresist layer for exposing portions of the dielectric layer where the openings are to be defined in the dielectric layer; and etching the exposed portions of the dielectric layer.
Claim 13
Dependent Claim 96 words
The method of claim 8 wherein the opening defining step comprises the steps of: depositing a photoresist layer on the dielectric layer; developing openings in the photoresist layer for exposing portions of the dielectric layer where the openings are to be defined in the dielectric layer; and etching the exposed portions of the dielectric layer, and wherein the barrier layer depositing step comprises the steps of: depositing the barrier layer on the photoresist layer and on the exposed portions of the substrate; and removing the photoresist layer and the portions of the barrier layer deposited thereon.
Claim 14
Dependent Claim 42 words
The method of claim 7 wherein the barrier layer depositing step comprises the step of: depositing the barrier layer on the photoresist layer and on the exposed portions of the substrate, the barrier layer completely co­vering the exposed portions of the substrate.
Claim 15
Dependent Claim 22 words
The method of claim 12 further comprising the step of: removing the photoresist layer prior to the pillar metal layer depositing step.
Claim 16
Dependent Claim 47 words
The method of claim 13 wherein the pillar metal layer et­ching step comprises the step of: etching the pillar metal layer to the dielectric layer for forming metal pillars contacting the exposed portions of the substrate and extending generally perpendicularly from the exposed portions of the substrate.
Claim 17
Dependent Claim 39 words
The method of claim 14 wherein the pillar metal layer et­ching step further comprises the step of: etching the pillar metal layer for exposing the entire dielectric layer except any portion of the dielectric layer covered by a pillar.
Claim 18
Dependent Claim 64 words
The method of claim 2 wherein the thin dielectric layer de­positing step comprises the step of: depositing a layer of silicon dioxide on the substrate, the sili­con dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms; and wherein the thick dielectric layer depositing step comprises the step of depositing a layer of a polyimide over the substrate.
Claim 19
Dependent Claim 62 words
The method of claim 2 wherein the thin dielectric layer de­positing step comprises the step of: depositing a layer of silicon dioxide on the substrate, the sili­con dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms; and wherein the thick dielectric layer depositing step comprises the step of depositing a spin-on glass over the substrate.
Claim 20
Dependent Claim 61 words
The method of claim 2 wherein the thin dielectric layer de­positing step comprises the step of: depositing a layer of silicon dioxide on the substrate, the sili­con dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms; and further comprising the step of planarizing the thick dielec­tric layer prior to depositing the metal contact layer.
Claim 21
Dependent Claim 41 words
The method of claim 18 wherein the planarizing step compri­ses the step of: spinning a sacrificial layer of photoresist over the thick die­lectric layer; and etching back the sacrificial photoresist layer and the thick die­lectric layer for forming a planar surface.
Claim 22
Dependent Claim 88 words
The method of claim 2 wherein the thin dielectric layer de­positing step comprises the step of: depositing a layer of silicon dioxide on the substrate, the sili­con dioxide layer having a thickness in the range from approximately 1000 angstroms to approximately 2000 angstroms; and wherein the metal contact layer depositing step comprises the step of depositing the metal contact layer as a continuous layer extending over the thick dielectric layer, into the openings defined in the thick dielectric layer and contacting the exposed portions of the barrier layer.

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