EP0304040A2
Expired / Lapsed
EP
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Thermoplastic resin composition.
Assignee: NOF Corp
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Filing: 1988-08-17
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Granted: —
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Expires: 2008-08-17
Abstract
Abstract There is here provided a thermoplastic resin composition which comprises (I) 99 to 1% by weight of an aromatic polyester resin, (II) 1 to 99% by weight of at least one kind of resin selected from the group consisting of a polyphenylene ether resin, a mixture of the polyphenylene ether resin and a styrene polymer, a polycarbonate resin, and a polyarylene sulfide resin, (III) 0.1 to 100 parts by weight, based on 100 parts by weight of the aforesaid resins (I) + (II), of a multi-phase structure thermoplastic resin which is composed of 5 to 95% by weight of an epoxy group-containing olefin copolymer and 95 to 5% by weight of a vinyl polymer or copolymer obtained from at least one kind of vinyl monomer, either of both the components being formed with a dispersion phase having a particle diameter of 0.001 to 10 µm. A method for preparing the above-mentioned thermoplastic resin composition is also provided here.
Inventors
- 👤 Orikasa Yuichi
- 👤 Sakazume Suehiro
- 👤 Nishimura Sadahiro
- 👤 Maki Yoshinori
Bibliographic Details
Application Number
—
Jurisdiction
EP
Data Source
google_patents
Last Synchronized
2026-10-26 02:57
CPC Classifications
C; C08; C08L; C08L67/00; C08L69/00; C08L51/00; C08L51/06; C08L67/02; C08L71/00; C08L71/08; C08L71/10; C08L71/12; C08L71/123; C08L63/00
Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
140 words
A thermoplastic resin composition which comprises (I) 99 to 1% by weight of an aromatic polyester resin, (II) 1 to 99% by weight of at least one kind of resin selected from the group consisting of a polyphenylene ether resin, a mixture of the polyphenylene ether resin and a styrene polymer, a polycarbonate resin, and a polyarylene sulfide resin, (III) 0.1 to 100 parts by weight, based on 100 parts by weight of the aforesaid resins (I) + (II), of a multi-phase structure thermoplastic resin which is composed of 5 to 95% by weight of an epoxy group-containing olefin copolymer and 95 to 5% by weight of a vinyl polymer or copolymer obtained from at least one kind of vinyl monomer, either of both the components being formed with a dispersion phase having a particle diameter of 0.001 to 10µm.
Claim 2
Dependent Claim
140 words
A thermoplastic resin composition which comprises (I) 99 to 1% by weight of an aromatic polyester resin, (II) 1 to 99% by weight of at least one kind of resin selected from the group consisting of a polyphenylene ether resin, a mixture of the polyphenylene ether resin and a styrene polymer, a polycarbonate resin, and a polyarylene sulfide resin, (III) 0.1 to 100 parts by weight, based on 100 parts by weight of the aforesaid resins (I) + (II), of a multi-phase structure thermoplastic resin which is composed of 5 to 95% by weight of an epoxy group-containing olefin copolymer and 95 to 5% by weight of a vinyl polymer or copolymer obtained from at least one kind of vinyl monomer, either of both the components being formed with a dispersion phase having a particle diameter of 0.001 to 10µm.
Claim 3
Dependent Claim
29 words
A thermoplastic resin composition according to Claim 1 wherein the vinyl polymer or copolymer in the multi-phase structure thermoplastic resin has an average polymerization degree of 5 to 10,000.
Claim 4
Dependent Claim
217 words
A thermoplastic resin composition according to Claim 1 wherein the multi-phase structure thermoplastic resin is a mixture and/or a grafted compound prepared by melting and mixing the mixture which comprises 1 to 100% by weight of a graft polymerization precursor (A) obtained by copolymerizing at least one vinyl monomer with at least one of radical polymerizable or copolymerizable organic peroxides represented by the following general formulae (a) and (b) wherein R₁ is a hydrogen atom or an alkyl group having 1 or 2 carbon atoms, each of R₂ and R₇ is a hydrogen atom or a methyl group, R₆ is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, each of R₃, R₄, R₈ and R₉ is an alkyl group having 1 to 4 carbon atoms, each of R₅ and R₁₀ is an alkyl group having 1 to 12 carbon atoms, a phenyl group, an alkyl-substituted phenyl group or a cycloalkyl group having 3 to 12 carbon atoms, m is 1 or 2, and n is 0, 1 or 2, in particles of an epoxy group-containing olefin copolymer, 0 to 99% by weight of an epoxy group-containing olefin copolymer (B), and 0 to 99% by weight of a vinyl polymer or copolymer (C) obtained by polymerizing or copolymerizing at least one vinyl monomer.
Claim 5
Dependent Claim
39 words
A thermoplastic resin composition according to Claim 1 wherein the vinyl monomer is at least one vinyl monomer selected from the group consisting of vinyl aromatic monomers, acrylate and methacrylate monomers, acrylonitrile and methacrylonitrile monomers, and vinyl ester monomers.
Claim 6
Dependent Claim
46 words
A thermoplastic resin composition according to Claim 1 wherein the epoxy group-containing olefin copolymer is a copolymer composed of 60 to 99.5% by weight of ethylene, 40 to 0.5% by weight of glycidyl acrylate or methacrylate, and 0 to 39.5% by weight of another unsaturated monomer.
Claim 7
Dependent Claim
42 words
A thermoplastic resin composition according to Claim 1 whererin an inorganic filler (IV) is additionally blended in an amount of 1 to 150 parts by weight based on 100 parts by weight of the thermoplastic resin composition (I) + (II) + (III).
Claim 8
Independent Claim
282 words
A method for preparing a thermoplastic resin composition which comprises the step of melting and mixing an aromatic polyester resin (I) and at least one kind of resin (II) selected from the group consisting of a polyphenylene ether resin, a mixture of the polyphenylene ether resin and a styrene polymer, a polycarbonate resin, and a polyarylene sulfide resin with 1 to 100% by weight of a graft polymerization precursor (A) which is obtained by first adding at least one vinyl monomer, at least one radical polymerizable or copolymerizable organic peroxide and a radical polymerization initiator to an aqueous suspension of an epoxy group-containing olefin copolymer, then heating the suspension under such conditions that the decomposition of the radical polymerization initiator does not occur substantially, in order to impregnate the epoxy group-containing olefin copolymer with the vinyl monomer, the radical polymerizable or copolymerizable organic peroxide and the radical polymerization initiator, and raising the temperature of this aqueous suspension, when the degree of the impregnation has reached 50% by weight of the original total weight of the vinyl monomer, peroxide and initiator, in order to copolymerize the vinyl monomer with the radical polymerizable or copolymerizable organic peroxide in the epoxy group-containing olefin copolymer, 0 to 99% by weight of an epoxy group-containing olefin copolymer (B), and 0 to 99% by weight of a vinyl polymer or copolymer (C) obtained by polymerizing at least one kind of vinyl monomer, or alternatively melting and mixing the components (A), (B) and (C) previously at a temperature in the range of 100 to 300°C in order to form a multi-phase structure thermoplastic resin (III), and then melting and mixing the resin (III) with the resins (I) and (II).
Claim 9
Independent Claim
282 words
A method for preparing a thermoplastic resin composition which comprises the step of melting and mixing an aromatic polyester resin (I) and at least one kind of resin (II) selected from the group consisting of a polyphenylene ether resin, a mixture of the polyphenylene ether resin and a styrene polymer, a polycarbonate resin, and a polyarylene sulfide resin with 1 to 100% by weight of a graft polymerization precursor (A) which is obtained by first adding at least one vinyl monomer, at least one radical polymerizable or copolymerizable organic peroxide and a radical polymerization initiator to an aqueous suspension of an epoxy group-containing olefin copolymer, then heating the suspension under such conditions that the decomposition of the radical polymerization initiator does not occur substantially, in order to impregnate the epoxy group-containing olefin copolymer with the vinyl monomer, the radical polymerizable or copolymerizable organic peroxide and the radical polymerization initiator, and raising the temperature of this aqueous suspension, when the degree of the impregnation has reached 50% by weight of the original total weight of the vinyl monomer, peroxide and initiator, in order to copolymerize the vinyl monomer with the radical polymerizable or copolymerizable organic peroxide in the epoxy group-containing olefin copolymer, 0 to 99% by weight of an epoxy group-containing olefin copolymer (B), and 0 to 99% by weight of a vinyl polymer or copolymer (C) obtained by polymerizing at least one kind of vinyl monomer, or alternatively melting and mixing the components (A), (B) and (C) previously at a temperature in the range of 100 to 300°C in order to form a multi-phase structure thermoplastic resin (III), and then melting and mixing the resin (III) with the resins (I) and (II).
Claim 10
Dependent Claim
146 words
A method for preparing a thermoplastic resin composition according to Claim 7 wherein the radical polymerizable or copolymerizable organic peroxide is one or a mixture of two or more of peroxycarbonate compounds represented by the following general formulae (a) and (b) wherein R₁ is a hydrogen atom or an alkyl group having 1 or 2 carbon atoms, each of R₂ and R₇ is a hydrogen atom or a methyl group, R₆ is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, each of R₃, R₄, R₈ and R₉ is an alkyl group having 1 to 4 carbon atoms, each of R₅ and R₁₀ is an alkyl group having 1 to 12 carbon atoms, a phenyl group, an alkyl-substituted phenyl group or a cycloalkyl group having 3 to 12 carbon atoms, m is 1 or 2, and n is 0, 1 or 2.
Claim 11
Dependent Claim
33 words
A method for preparing a thermoplastic resin composition according to Claim 7 wherein the vinyl polymer or copolymer in the multi-phase structure thermoplastic resin has an average polymerization degree of 5 to 10,000.
Claim 12
Dependent Claim
45 words
A method for preparing a thermoplastic resin composition according to Claim 7 wherein the vinyl monomer is at least one kind of vinyl monomer selected from the group consisting of vinyl aromatic monomers, acrylate and methacrylate monomers, acrylonitrile and methacrylonitrile monomers, and vinyl ester monomers.
Claim 13
Dependent Claim
52 words
A method for preparing a thermoplastic resin composition according to Claim 7 wherein the epoxy group-containing olefin copolymer is a copolymer which is composed of 60 to 99.5% by weight of ethylene, 40 to 0.5% by weight of glycidyl acrylate or methacrylate, and 0 to 39.5% by weight of another unsaturated monomer.
Claim 14
Dependent Claim
46 words
A method for preparing a thermoplastic resin composition according to Claim 7 wherein an inorganic filler (IV) is additionally blended in an amount of 1 to 150 parts by weight based on 100 parts by weight of the thermoplastic resin composition (I) + (II) + (III).
References Cited (Backward Citations)
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