Claims Analysis
Total Claims: 28
Claim 1
Independent Claim
62 words
A laminated elastic fabric comprising: a layer of stretch material having substantial elastic qualities; a polymer film layer having a thickness less than 1.0 mil, said film layer being breathable and water-resistant and having elastic qualities comparable to said stretch material; and an adhesive bonding said film layer to said layer of stretch material, said adhesive being present in substantially discontinuous segments.
Claim 2
Dependent Claim
62 words
A laminated elastic fabric comprising: a layer of stretch material having substantial elastic qualities; a polymer film layer having a thickness less than 1.0 mil, said film layer being breathable and water-resistant and having elastic qualities comparable to said stretch material; and an adhesive bonding said film layer to said layer of stretch material, said adhesive being present in substantially discontinuous segments.
Claim 3
Dependent Claim
20 words
The laminated elastic fabric of claim 1, wherein said adhesive is present in amounts in the range of 1-20 g/m².
Claim 4
Dependent Claim
20 words
The laminated elastic fabric of claim 1, wherein said adhesive is present in amounts in the range of 6-10 g/m².
Claim 5
Dependent Claim
15 words
The laminated elastic fabric of claim 1, wherein said adhesive is a cross-linked polyurethane adhesive.
Claim 6
Dependent Claim
16 words
The laminated elastic fabric of claim 1, wherein said adhesive is curable at normal ambient temperatures.
Claim 7
Dependent Claim
15 words
The laminated elastic fabric of claim 1, wherein the polymer film is a polyurethane film.
Claim 8
Dependent Claim
14 words
The laminated elastic fabric of claim 6, wherein the film is a polyether polyurethane.
Claim 9
Dependent Claim
17 words
The laminated elastic fabric of claim 1, wherein the film has a thickness of approximately 0.8 mils.
Claim 10
Dependent Claim
31 words
The laminated elastic fabric of claim 4, wherein the adhesive is a two-part adhesive having a main polymer with free hydroxyl groups and an isocyanate with 11-13% cross linking NCO terminations.
Claim 11
Dependent Claim
35 words
A laminated elastic fabric according to claim 1, including an additional layer of stretch material bonded to said film layer, said adhesive bonding said additional layer of stretch material being present in substantially discontinuous segments.
Claim 12
Dependent Claim
34 words
A laminated elastic fabric according to claim 1, including an additional polymer film layer bonded to said layer of stretch material, said adhesive bonding said additional film layer being present in substantially discontinuous segments.
Claim 13
Dependent Claim
47 words
A laminated elastic fabric according to claim 1, including a layer of polyurethane foam bonded to said film and another layer of stretch fabric bonded to said foam layer, said foam layer and other layer of stretch fabric being bonded by adhesive present in substantially discontinuous segments.
Claim 14
Independent Claim
146 words
A method for producing a breathable, water-proof laminated fabric comprising the steps of: providing a first layer of an elastomeric film which is breathable and water-proof having a predetermined thickness up to 1.0 mil; providing a second layer of a stretch material; elongating said first layer a predetermined amount in the longitudinal direction; elongating said second layer an amount in the longitudinal direction to substantially match the elongation of said first layer; applying a room temperature curing adhesive at substantially discrete areas to one of said layers so as to form adhesive segments thereon; pressing together the layer without the adhesive to the layer to which the adhesive is applied while the elongation of said two layers is matched to bond the layers so as to form a laminate; and curing the adhesive applied to said laminated fabric while maintaining a longitudinal tension on said layers.
Claim 15
Independent Claim
146 words
A method for producing a breathable, water-proof laminated fabric comprising the steps of: providing a first layer of an elastomeric film which is breathable and water-proof having a predetermined thickness up to 1.0 mil; providing a second layer of a stretch material; elongating said first layer a predetermined amount in the longitudinal direction; elongating said second layer an amount in the longitudinal direction to substantially match the elongation of said first layer; applying a room temperature curing adhesive at substantially discrete areas to one of said layers so as to form adhesive segments thereon; pressing together the layer without the adhesive to the layer to which the adhesive is applied while the elongation of said two layers is matched to bond the layers so as to form a laminate; and curing the adhesive applied to said laminated fabric while maintaining a longitudinal tension on said layers.
Claim 16
Dependent Claim
25 words
The method of claim 13, wherein said first layer is a polyurethane film having a predetermined thickness in the range of 0.6 to 1.0 mils.
Claim 17
Dependent Claim
15 words
The method of claim 13, wherein said stretch material includes yarns of nylon and spandex.
Claim 18
Dependent Claim
36 words
The method of claim 13, wherein said adhesive is a two-part polyurethane adhesive consisting essentially of a primary adhesive polymer with free hydroxyl groups and a cross-linking agent consisting of an isocyanate with active NCO terminations.
Claim 19
Dependent Claim
31 words
The method of claim 16, wherein said two part adhesive is solvent-based and is mixed in the ratio range of 1 part isocyanate solution to 3 to 4 parts polymer solution.
Claim 20
Dependent Claim
16 words
The method of claim 17, including the step of applying the adhesive in discrete geometric patterns.
Claim 21
Dependent Claim
26 words
The method of claim 18, including the step of selecting a pattern for applying the adhesive depending on the nature and design of the stretch layer.
Claim 22
Dependent Claim
28 words
The method of claim 13, including the step of applying the adhesive so that, when cured, the adhesive is present in amounts in the range of 1-20 g/m².
Claim 23
Dependent Claim
28 words
The method of claim 13, including the step of applying the adhesive so that, when cured, the adhesive is present in amounts in the range of 6-10 g/m².
Claim 24
Dependent Claim
35 words
The method of claim 13, also including the step of applying a minimal amount of tension to said first and second layers in the width direction so as to avoid any wrinkles in the layers.
Claim 25
Dependent Claim
16 words
The method of claim 13, wherein said layers are elongated in a range of from 8-20%.
Claim 26
Dependent Claim
15 words
The method of claim 13, wherein the step of curing is performed at room temperature.
Claim 27
Dependent Claim
24 words
The method of claim 13, including the step of rolling the laminate under tension and curing the rolled laminate for 1 to 24 hours.
Claim 28
Dependent Claim
17 words
The method of claim 14, wherein the polyurethane film has a predetermined thickness of approximately 0.8 mils.