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EP0280325A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Melt stabilization of poly (arylene sulfide sulfone) S

Assignee: Phillips Petroleum Co
•
Filing: 1988-02-26
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Granted: —
•
Expires: 2008-02-26
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Abstract

Abstract Improved poly(arylene sulfide sulfone)s are prepared by contacting these polymers with a zinc source, optionally first with an alkali metal base, for a period of time sufficient to incorporate enough zinc cations to improve the melt stability of the polymers. The polymer can be subsequently cured to increase molecular weight.

Inventors

  • 👤 Rex Leo Bobsein
  • 👤 Harold Dean Yelton
  • 👤 Mark Weston Woods
  • 👤 Merlin Ray Lindstrom

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 04:10
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/20; C08K; C08K3/00; C08K3/16; C08G75/02; C08G75/0204; C08G75/0236; C08G75/024; C08G75/025; C08G75/0259; C08G75/0277; C08G75/0281; C08G75/0286; C08G75/029; C08G75/0295; C08K3/10; C08K3/105; C08K3/18; C08K3/20; C08K5/00; C08K5/04; C08K5/09; C08K5/098

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 31 words
A method for preparing a melt stabilized polymer, cha­racterized by contacting a poly(arylene sulfide sul­fone) with a zinc source to obtain a zinc cations-­containing poly(arylene sulfide sulfone) having im­proved melt stability.
Claim 2
Independent Claim 31 words
A method for preparing a melt stabilized polymer, cha­racterized by contacting a poly(arylene sulfide sul­fone) with a zinc source to obtain a zinc cations-­containing poly(arylene sulfide sulfone) having im­proved melt stability.
Claim 3
Dependent Claim 42 words
The method of claim 1, characterized in that said poly(arylene sulfide sulfone) has been obtained by contacting in a polar organic solvent a polyhaloaro­matic sulfone monomer and an alkali metal suflide un­der polymerization conditions to obtain a polymer, and recovering said polymer.
Claim 4
Dependent Claim 31 words
The method of claim 2, characterized in that water is also present in said polar organic solvent in a molar ratio of 2:1 to 12:1 of water to alkali metal sulfide.
Claim 5
Dependent Claim 43 words
The method of claim 2, characterized in that said re­covered polymer is further treated with a dilute aqueous alkali metal base; in particular wherein said alkali metal base is an alkali metal hydroxide; in particular wherein said alkali metal hydroxide is sodium hydroxide.
Claim 6
Independent Claim 43 words
The method of any of claims 2 to 4, characterized in that said polyhaloaromatic sulfone is a dihaloaromatic sulfone and said polar organic solvent is an organic amide; in particular wherein said dihaloaromatic sul­fone is bis(p-chlorophenyl) sulfone and said organic amide comprises N-methyl-2-pyrrolidone.
Claim 7
Independent Claim 98 words
The method of any of claims 2 to 5, characterized in that said alkali metal sulfide has been prepared from an alkali metal hydrosulfide and an alkali metal base employing a molar ratio of about 1:1 alkali metal hy­drosulfide to alkali metal base, the molar ratio of water with respect to the alkali metal hydrosulfide is in the range of 2:1 to 30:1, and the monomer employing a molar ratio of 0.95:1 to 1.05:1 with respect to the alkali metal hydrosulfide; in particular wherein said alkali metal base is selected from alkali metal hy­droxides and alkali metal carbonates.
Claim 8
Independent Claim 23 words
The method of any of the preceding claims, charac­terized in that said polymer is cured after having been contacted with said zinc source.
Claim 9
Independent Claim 52 words
The method of any of the preceding claims, charac­terized in that said contacting of said polymer with said zinc source is carried out at a temperature from 0 to 300 °C and at a pressure from 0.1 to 10.4 MPa for a period of time ranging from 0.5 min. to 3 hours.
Claim 10
Independent Claim 54 words
The method of any of the preceding claims, charac­terized in that said zinc source is selected from zinc metal, zinc oxide and zinc salts; in particular where­in said zinc source is used in an amount of from 0.01 to 10 weight percent based on the total weight of poly(arylene sulfide sulfone) plus zinc source.
Claim 11
Independent Claim 19 words
The method of any of the preceding claims, charac­terized in that said zinc source is selected from zinc salts.
Claim 12
Dependent Claim 19 words
The method of claim 10, characterized in that said zinc salt is selected from zinc halides and zinc car­boxylates.
Claim 13
Dependent Claim 19 words
The method of claim 11, characterized in that said zinc salt is selected from zinc acetate and zinc chloride.
Claim 14
Independent Claim 23 words
The method of any of claims 10 to 12, characterized in that said zinc salt is a zinc salt in an aqueous solu­tion.
Claim 15
Dependent Claim 45 words
The method of claim 9, characterized in that said zinc source is zinc oxide which is contacted with said poly­mer by melt mixing; in particular wherein from 0.2 to 1 weight percent zinc oxide, based on the total weight, is melt mixed with said polymer.
Claim 16
Dependent Claim 38 words
The method of claim 14, characterized in that said melt mixing is conducted in an extruder at a tempera­ture from 330 to 370°C and about ambient pressure for a period of time ranging from 3 to 10 sec.
Claim 17
Independent Claim 29 words
The method of any of the preceding claims, charac­terized in that said poly(arylene sulfide sulfone) is a poly(phenylele sulfide sulfone) represented by re­peating units of the structural formula I
Claim 18
Independent Claim 42 words
A method for preparing a polymer having improved melt stability, characterized by contacting in a polar or­ganic solvent a polyhaloaromatic sulfone monomer, an alkali metal sulfide and a soluble zinc source under polymerization conditions to obtain a polymer having incorporated zinc cations.
Claim 19
Independent Claim 42 words
A method for preparing a polymer having improved melt stability, characterized by contacting in a polar or­ganic solvent a polyhaloaromatic sulfone monomer, an alkali metal sulfide and a soluble zinc source under polymerization conditions to obtain a polymer having incorporated zinc cations.
Claim 20
Dependent Claim 19 words
The method of claim 17, characterized in that said zinc source is added at the end of the polymerization.
Claim 21
Dependent Claim 35 words
The method of claim 17 or 18, characterized in that said zinc source is a soluble zinc salt; in particular wherein said soluble zinc salt is as defined in any of claims 11 and 12.
Claim 22
Dependent Claim 33 words
The method of any of claims 17 to 19, characterized in that said polymer is a poly(phenylene sulfide sulfone) represented by repeating units of the structural for­mula I has defined in claim 16.
Claim 23
Dependent Claim 16 words
A melt stable polymer composition comprising poly(ary­lene sulfide sulfone), characterized by a content of zinc cations.
Claim 24
Dependent Claim 16 words
A melt stable polymer composition comprising poly(ary­lene sulfide sulfone), characterized by a content of zinc cations.
Claim 25
Dependent Claim 40 words
The composition of claim 21, characterized in that said composition also contains at least one additional component selected from pigments, fillers, extenders, plasticizers and stabilizers; in particular wherein said additional component is inorganic fibers selected from asbestos, glass and carbon.
Claim 26
Dependent Claim 36 words
The composition of claim 21 or 22, characterized in that said poly(arylene sulfide sulfone) and said zinc cations are present in the range of 90 to 99.99 weight percent and 0.01 to 10 weight percent, respectively.
Claim 27
Dependent Claim 35 words
The composition of any of claims 21 to 23, charac­terized in that said poly(arylene sulfide sulfone) is a poly(phenylene sulfide sulfone) represented by re­peating units of the structural formula I as defined in claim 16.
Claim 28
Dependent Claim 18 words
The composition of any of claims 21 to 24, charac­terized in that said polymer composition has been cured.
Claim 29
Independent Claim 21 words
A method for improving the melt stability of polymers comprising poly(arylene sulfide sulfones), charac­terized by incorporating zinc cations into said polymers.
Claim 30
Independent Claim 21 words
A method for improving the melt stability of polymers comprising poly(arylene sulfide sulfones), charac­terized by incorporating zinc cations into said polymers.

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