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EP0268765A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Resin comprising a polyphenylene sulfide/polyphenylene sulfone block copolymer, process for preparing the copolymer and molded article

Assignee: DIC Corp
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Filing: 1987-09-07
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Granted: —
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Expires: 2007-09-07
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Abstract

Abstract A resin composition comprising a block copolymer composed of polyphenylene sulfide segments and polyphenyl­ene sulfide sulfone segments and at least one polymer selected from polyphenylene sulfides, polyphenylene sul­fide sulfones, polysulfones, polyphenylene oxides, poly­arylates, polycarbonates and polyetherimides, and op­tionally a filler.

Inventors

  • 👤 Juheiji Kawabata
  • 👤 Manabu Chiba
  • 👤 Toshinori Sugie
  • 👤 Fumihiro Kobata
  • 👤 Hitoshi Izutsu
  • 👤 Toshio Inoue
  • 👤 Takayuki Mine

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-24 16:01
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B3/301; C; C08; C08G; C08G75/00; C08G75/02; C08G75/0204; C08G75/0236; C08G75/0245; C08G75/20; C08L; C08L81/00; C08L81/02; C08L81/06; C08L67/00; C08L69/00; C08L71/00; C08L71/08; C08L71/10; C08L71/12

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 40 words
A resin composition comprising a block copolymer composed of polyphenylene sulfide segments and polyphenyl­ene sulfide sulfone segments and at least one polymer selected from polyphenylene sulfides, polyphenylene sul­fide sulfones, polysulfones, polyphenylene oxides, poly­arylates, polycarbonates and polyetherimides, and op­tionally a filler.
Claim 2
Dependent Claim 40 words
A resin composition comprising a block copolymer composed of polyphenylene sulfide segments and polyphenyl­ene sulfide sulfone segments and at least one polymer selected from polyphenylene sulfides, polyphenylene sul­fide sulfones, polysulfones, polyphenylene oxides, poly­arylates, polycarbonates and polyetherimides, and op­tionally a filler.
Claim 3
Dependent Claim 53 words
The composition of claim 1 wherein the poly­phenylene sulfide segments have a logarithmic viscosity [η] of 0.03 to 0.80, said logarithmic viscosity being determined by at 206°C for its solution in alpha­chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculated in accordance with the equation [η]=ℓn (relative viscosity)/polymer concentra­tion.
Claim 4
Dependent Claim 68 words
The composition of claim 1 wherein the poly­phenylene sulfide sulfone segments of the block copolymer have a logarithmic viscosity η inh of 0.05 to 1.0, said logarithmic viscosity η inh being determined at 30°C for its solution in a phenol/1,1,2,2-tetrachloroethane (3:2 by weight) mixed solvent in a polymer concentration of 0.5/ 100 ml of solution and calculated in accordance with the equation η inh =ℓn (relative viscosity)/polymer concen­tration.
Claim 5
Dependent Claim 26 words
The composition of claim 1 wherein the weight ratio of the polyphenylene sulfide segments of the poly­phenylene sulfide sulfone segments in the block copolymer is 1-99/99-1.
Claim 6
Dependent Claim 51 words
The composition of claim 1 wherein the block copolymer has a logarithmic viscosity of 0.03 to 1.0, said logarithmic viscosity [η] being determined at 206°C for its solution in alpha-chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculated in accordance with the equation [η]=ℓn (relative visco­sity)/polymer concentration.
Claim 7
Dependent Claim 38 words
The composition of claim 1 which comprises 3 to 100 parts by weight of the block copolymers by weight of at least one polymer selected from polyphenylene sulfides, polyphenylene sulfide sulfones, polysulfones, poly­phenylene oxides, polyarylates, polycarbonates and poly­etherimides.
Claim 8
Dependent Claim 79 words
A resin composition for encapsulating electronic component parts, said resin composition comprising a block copolymer composed of polyphenylene sulfide segments and polyphenylene sulfide sulfone segments, at least one polymer selected form polyphenylene sulfides, polyphenyl­ene sulfide sulfones, polysulfones, polyphenylene oxides, polyarylates, polycarbonates and polyetherimides, and a filler, and having a melt viscosity, determined at 320°C under a load of 10 kg using an orifice with a diameter of 1 mm and a length of 2mm, of 200 to 2,000 poises.
Claim 9
Dependent Claim 79 words
A resin composition for encapsulating electronic component parts, said resin composition comprising a block copolymer composed of polyphenylene sulfide segments and polyphenylene sulfide sulfone segments, at least one polymer selected form polyphenylene sulfides, polyphenyl­ene sulfide sulfones, polysulfones, polyphenylene oxides, polyarylates, polycarbonates and polyetherimides, and a filler, and having a melt viscosity, determined at 320°C under a load of 10 kg using an orifice with a diameter of 1 mm and a length of 2mm, of 200 to 2,000 poises.
Claim 10
Dependent Claim 10 words
A molded article prepared from the composition of claim 1.
Claim 11
Dependent Claim 10 words
The molded article of claim 8 which is a film.
Claim 12
Dependent Claim 11 words
An electronic component part encapsulated with the composition of claim 7.
Claim 13
Dependent Claim 131 words
A process for producing a block copolymer com­posed of polyphenylene sulfide segments and polyphenylene sulfide sulfone segments and having a logarithmic vis­cosity [η] of 0.03 to 1.0, said logarithmic viscosity [η] being determiend at 206°C for its solution in alpha-­chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculate in accordance with the equation [η]=ℓn (relative viscosity)/polymer concen­tration, which comprises reacting a polyphenylene sulfide prepolymer in an amide-type polar solvent with a poly­phenylene sulfide sulfone prepolymer having a logarithmic viscosity η inh of 0.05 to 1.0, said logarithmic viscosity η inh being determined at 30°C for its solution in a phenol/1,1,2,2-tetrachloroethane (3:2 by weight) mixed solvent in a polymer concentration of 0.5/100 ml of solution and calculated in accordance with the equation η inh =ℓn (relative viscosity)/polymer concentration.
Claim 14
Dependent Claim 131 words
A process for producing a block copolymer com­posed of polyphenylene sulfide segments and polyphenylene sulfide sulfone segments and having a logarithmic vis­cosity [η] of 0.03 to 1.0, said logarithmic viscosity [η] being determiend at 206°C for its solution in alpha-­chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculate in accordance with the equation [η]=ℓn (relative viscosity)/polymer concen­tration, which comprises reacting a polyphenylene sulfide prepolymer in an amide-type polar solvent with a poly­phenylene sulfide sulfone prepolymer having a logarithmic viscosity η inh of 0.05 to 1.0, said logarithmic viscosity η inh being determined at 30°C for its solution in a phenol/1,1,2,2-tetrachloroethane (3:2 by weight) mixed solvent in a polymer concentration of 0.5/100 ml of solution and calculated in accordance with the equation η inh =ℓn (relative viscosity)/polymer concentration.
Claim 15
Dependent Claim 22 words
The process of claim 11 wherein the polyphenyl­ene sulfide prepolymer has a sodium sulfide group and/or a chlorophenyl group at molecular terminals.
Claim 16
Dependent Claim 19 words
The process of claim 11 wherein the polyphenyl­ene sulfide prepolymer logarithmic viscosity [η], as defined, of 0.03 to 0.80.
Claim 17
Dependent Claim 23 words
The process of claim 11 wherein the polyphenyl­ene sulfide sulfone prepolymer has a sodium sulfide group and/or a chlorophenyl group at molecular terminals.
Claim 18
Dependent Claim 25 words
The process of claim 11 wherein the weight ratio of the polyphenylene sulfide prepolymer to the polyphenyl­ene sulfide sulfone prepolymer is from 1/99 to 99/1.
Claim 19
Dependent Claim 101 words
A process for producing a block copolymer com­posed of polyphenylene sulfide segments and polyphenylene sufide sulfone segments and having a logarithmic vis­cosity [η] of 0.03 to 1.0, said logarithmic viscosity [η] being determined at 206°C for its solution in alpha-­chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculated in accordance with the equation [η]=ℓn (relative viscosity)/polymer concen­tration, which comprises reacting in an amide-type polar sovent a polyphenylene sulfide prepolymer with a mixture of a dihalodiphenylsulfone and a sulfidization agent, or a polyphenylene sulfide sulfone prepolymer with a mixture of a polyhalogenated aromatic compound and a sulfidization agent.
Claim 20
Dependent Claim 101 words
A process for producing a block copolymer com­posed of polyphenylene sulfide segments and polyphenylene sufide sulfone segments and having a logarithmic vis­cosity [η] of 0.03 to 1.0, said logarithmic viscosity [η] being determined at 206°C for its solution in alpha-­chloronaphthalene in a polymer concentration of 0.4 g/100 ml of solution and calculated in accordance with the equation [η]=ℓn (relative viscosity)/polymer concen­tration, which comprises reacting in an amide-type polar sovent a polyphenylene sulfide prepolymer with a mixture of a dihalodiphenylsulfone and a sulfidization agent, or a polyphenylene sulfide sulfone prepolymer with a mixture of a polyhalogenated aromatic compound and a sulfidization agent.
Claim 21
Dependent Claim 22 words
The process of claim 16 wherein the polyphenyl­ene sulfide prepolymer has a sodium sulfide group and/or a chlorophenyl group at molecular terminals.
Claim 22
Dependent Claim 21 words
The process of claim 16 wherein the polyphenyl­ene sulfide prepolymer had a logarithmic viscosity [η], as defined, of 0.03 to 0.80.
Claim 23
Dependent Claim 63 words
The process of claim 16 wherein the polyphenyl­ene sulfide sulfone prepolymer has a logarithmic viscosity η inh of 0.05 to 1.0, said logarithmic viscosity η inh being determined at 30°C for its solution in a phenol/1,1,2,2-­tetrachloroethane (3:2 by weight) mixed solvent in a polymer concentration of 0.5/100 ml of solution and calcu­lated in accordance with the equation η inh =ℓn (relative viscosity/polymer concentration.
Claim 24
Dependent Claim 29 words
The process of claim 16 wherein the sulfidiza­tion agent is an alkali metal sulfide compound alone or a mixture of a sulfur source and an alkali metal hydroxide compound.
Claim 25
Dependent Claim 27 words
The process of claim 16 wherein the polyhalo­genated aromatic compound is a halogenated aromatic com­pound having at least two halogen atoms directly bonded to the aromatic ring.

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