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EP0264945A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Multichamber plasma etching system

Assignee: SPX Technologies Inc
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Filing: 1987-10-22
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Granted: —
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Expires: 2007-10-22
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Abstract

Abstract The present invention includes plural plasma etching vessels and a wafer queuing station arrayed with a wafer transfer arm in a controlled environment. Wafers are movable within the controlled environment one at a time selectably between the several plasma vessels and the wafer queuing station without atmospheric or other exposure to that possible contamination of the moved wafers is prevented. The system is selectively operative in either single-step or multiple-step processing modes, and in either of the modes, the several plasma etching vessels are operable to provide a desirably high system throughput. In the preferred embodiment, the several plasma vessels and the queuing station are arrayed about a closed pentagonal locus with the wafer transfer arm disposed within the closed locus. The wafer transfer arm is movable in R and TT between the several plasma etching vessels and the wafer queuing station, and selectably actuable vacuum locks are provided between each of the plasma etching vessels and the R and TT movable wafer transfer arm to both maintain an intended atmospheric condition and to allow wafer transport therethrough. The plasma vessels each include first and second water-cooled electrodes that are movable relatively to each other so as to provide a selectable gap dimension therebetween. One of the electrodes includes a selectively movable pedestal portion slidably mounted thereto that is cooperative with the R and TT movable wafer transfer arm to load and unload wafers respectively into and out of the associated plasma vessel. The wafer transfer arm is operative to pick-up the wafers by back-side and peripheral wafer contact only, which therewith prevents possible front-side contact-induced contamination of the wafer surfaces. A sensor on the transfer arm is operative to provide a signal indication of proper wafer seating. Wafer processing in each vessel is regulated by a state controller for processing a plurality of wafers from a single cassette, contained within the vacuum environment of the plural plasma etching vessels and wafer queuing station, to provide an orderly and efficient throughput of wafers for diverse or similar processing in the plural vessels. In this manner a wafer can be processed as soon as a vessel becomes available.

Inventors

  • 👤 Joseph A. Maher
  • 👤 E. John Vowles
  • 👤 Joseph D. Napoli
  • 👤 Arthur W. Zafiropoulo
  • 👤 Mark W. Miller

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-31 04:45
CPC Classifications
H; H01; H01J; H01J37/00; H01J37/32; H01J37/32431; H01J37/32798; H01J37/32807; H10; H10P; H10P72/00; H10P72/04; H10P72/0451; H10P72/0452; H10P72/0454; H01J37/32532; H01J37/32715; H10P72/0402; H10P72/0418; H10P72/0421; H10P72/0441; H10P72/0462; H10P72/06; H10P72/0612; H10P72/30; H10P72/33; H10P72/3302; Y; Y10; Y10S; Y10S414/00; Y10S414/135; Y10S414/137

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 192 words
A multiple-processing and contamination-free plasma etching system, characterized by plural, single-wafer plasma etching vessels each having an ingress and egress defining port that are arrayed about a predetermined spacial locus in such a way that the several ports thereof are accessible from a single location spaced from the several ports, a wafer queuing station spaced with the plural vessels along the same predetermined spacial locus defining a wafer access port accessible from said single location, plural valve means individually coupled to corresponding ones of said plural, single-wafer plasma etching vessel ingress and egress ports and to said wafer queuing station wafer access port, single-­wafer transfer means disposed at said single location and cooperative with corresponding ones of said plural valve means for moving wafers from and to said wafer access port of said queuing station from and to selected ones of said single-wafer plasma etching vessels through the associated one of said ingress and egress ports thereof, and processor means for controlling said vessels, said transfer means and said valve means to provide selectable single or multistep processing of wafers in said queuing station in one or more of said etching vessels.
Claim 2
Dependent Claim 192 words
A multiple-processing and contamination-free plasma etching system, characterized by plural, single-wafer plasma etching vessels each having an ingress and egress defining port that are arrayed about a predetermined spacial locus in such a way that the several ports thereof are accessible from a single location spaced from the several ports, a wafer queuing station spaced with the plural vessels along the same predetermined spacial locus defining a wafer access port accessible from said single location, plural valve means individually coupled to corresponding ones of said plural, single-wafer plasma etching vessel ingress and egress ports and to said wafer queuing station wafer access port, single-­wafer transfer means disposed at said single location and cooperative with corresponding ones of said plural valve means for moving wafers from and to said wafer access port of said queuing station from and to selected ones of said single-wafer plasma etching vessels through the associated one of said ingress and egress ports thereof, and processor means for controlling said vessels, said transfer means and said valve means to provide selectable single or multistep processing of wafers in said queuing station in one or more of said etching vessels.
Claim 3
Dependent Claim 31 words
A system according to claim 1, characterized in that said predetermined spacial locus is a closed locus, and wherein said single location coincides with the geometric center of said closed locus.
Claim 4
Dependent Claim 76 words
A system according to claim 1, characterized in that each of said plural plasma etching vessels include walls defining a plasma chamber, in that each of said plural plasma etching vessels further include first and second electrodes, and means for mounting said first and said second electrodes to said walls for relative electrode motion, and in that each of said plural plasma etching vessels further include means for cooling/heating said first and said second electrodes thereof.
Claim 5
Dependent Claim 49 words
A system according to claim 1, characterized in that said wafer transfer means includes a wafer receiving arm, and means mounted to the arm for picking-up single wafers by contacting their periphery and in such a way that no contact is made of the front surface of the wafer.
Claim 6
Dependent Claim 52 words
A system according to claim 2, characterized in that said wafer transfer means includes an R, TT moveable wafer receiving arm having means for picking-up single wafers disposed on said arm by contacting their periphery and in such a way that no contact is made of the front surface of the wafers.
Claim 7
Dependent Claim 54 words
A system according to claim 5, characterized in that said R, TT moveable wafer receiving arm assembly includes a base member platform and means for rotating said base member platform in TT about an axis; a paddle; and means for mounting said paddle for sliding motion in R relative to said base member platform.
Claim 8
Dependent Claim 38 words
A system according to claim 6, characterized in that said paddle includes a wafer supporting first portion, a wafer edge engaging second portion, and means for mounting said second portion for sliding motion relative to said first portion.
Claim 9
Dependent Claim 57 words
A system according to claim 7, characterized in that said first portion of said paddle has an upstanding abutment on an edge thereof and wherein said wafer edge engaging second portion includes a slide having a bumper that cooperates with said upstanding abutment of said first portion to engage the periphery of a single wafer disposed therebetween.
Claim 10
Dependent Claim 24 words
A system according to claim 1, characterized in that each of the plural single-wafer plasma etching vessels includes a low-frequency plasma discharge producing source.
Claim 11
Dependent Claim 24 words
A system according to claim 1, characterized in that each of the plural single-wafer plasma etching vessels includes a high-frequency plasma discharge producing source.
Claim 12
Dependent Claim 24 words
A system according to claim 1, characterized in that each of the plural single-wafer plasma etching vessels includes a microwave-frequency plasma discharge producing source.
Claim 13
Independent Claim 165 words
A system for providing semiconductor wafer etch processing of a plurality of semiconductor wafers contained in a cassette in conjunction with a plurality of wafer etch chambers, characterized by an array of wafer stations including at least one wafer cassette queuing station adapted for containing a plurality of wafers in individual slots of a wafer containment cassette, a plurality of wafer etch vessels, means for providing gated entrance to said wafer etch vessels to provide in a first state sealed containment of an environment within each of said vessels and in a second state access to the vessel interior, means for transporting wafers between selected slots in a cassette at said queuing station and the interior of selected plasma etched vessels via said gated entrance means in said second state, processor means for sequencing wafers between associated slot positions in a cassette of said queuing stations and one of more of said plasma etch vessels in accordance with plasma processing commands associated with each wafer.
Claim 14
Independent Claim 165 words
A system for providing semiconductor wafer etch processing of a plurality of semiconductor wafers contained in a cassette in conjunction with a plurality of wafer etch chambers, characterized by an array of wafer stations including at least one wafer cassette queuing station adapted for containing a plurality of wafers in individual slots of a wafer containment cassette, a plurality of wafer etch vessels, means for providing gated entrance to said wafer etch vessels to provide in a first state sealed containment of an environment within each of said vessels and in a second state access to the vessel interior, means for transporting wafers between selected slots in a cassette at said queuing station and the interior of selected plasma etched vessels via said gated entrance means in said second state, processor means for sequencing wafers between associated slot positions in a cassette of said queuing stations and one of more of said plasma etch vessels in accordance with plasma processing commands associated with each wafer.

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