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EP0247767A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method and apparatus for controlling the direction of a down-hole percussion drilling tool

Assignee: Gas Technology Institute
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Filing: 1987-05-15
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Granted: —
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Expires: 2007-05-15
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Abstract

Abstract Long utility holes, for gas lines, electrical conduit, communications conduit and the like, may be bored or pierced horizontally through the earth, particularly under obstacles, such as buildings, streets, highways, rivers, lakes, etc. Such holes may be bored by an underground drilling mole (17) (underground percussion drill) supported on a hollow drill rod (15) and supplied with compressed air through the rod to operate an air hammer which strikes an anvil having an external boring face, prefer­ably constructed to apply an asymmetric boring force. The drill rod is operated by a drill rig on the surface or recessed in special pit for horizontal drilling and provides for addition of sections of pipe or hollow rod as the boring progresses. The asymmetric boring force causes the boring path to curve and, when straight line drilling is needed, the drill rod is rotated to counteract the asymmetric boring force. An alternative bor­ing tool utilizes an expander supported on a solid or hollow drill rod and having a base end supported on and larger in dia­meter than the rod and tapering longitudinally forward there­from. It may have a uniform extension protruding a short dis­tance forward. The tool penetrates the earth upon longitudinal movement of the drill rod.

Inventors

  • 👤 William J. Mcdonald
  • 👤 Gerard T. Pittard
  • 👤 William C. Maurer
  • 👤 Michael R. Wasson
  • 👤 William C. Herben

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-25 03:04
CPC Classifications
E; E21; E21B; E21B4/00; E21B4/06; E21B4/14; E21B4/145; E21B7/00; E21B7/04; E21B7/06; E21B7/068; E21B7/26

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 227 words
A controllable tool for drilling holes in the earth comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting said drill pipe for earth boring or piercing movement, including means for moving said drill pipe longitudinally for penetrating the earth, said drill pipe moving means being constructed to permit addition and removal of supporting drill pipe during earth penetrating operation, a boring mole supported on the forward end of said hollow drill pipe comprising a cylindrical housing supported on and open to the forward end of said drill pipe, a first means on said front end for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, and means permitting introduction of air pressure sup­plied through said hollow pipe into said housing for operating said hammer and for discharging spent air from said housing to the hole being bored, and said tool being operable to penetrate the earth upon longitudinal movement of said drill rod by said longitud­inal rod moving means and operation of said mole by reciprocal movement of said hammer.
Claim 2
Dependent Claim 227 words
A controllable tool for drilling holes in the earth comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting said drill pipe for earth boring or piercing movement, including means for moving said drill pipe longitudinally for penetrating the earth, said drill pipe moving means being constructed to permit addition and removal of supporting drill pipe during earth penetrating operation, a boring mole supported on the forward end of said hollow drill pipe comprising a cylindrical housing supported on and open to the forward end of said drill pipe, a first means on said front end for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, and means permitting introduction of air pressure sup­plied through said hollow pipe into said housing for operating said hammer and for discharging spent air from said housing to the hole being bored, and said tool being operable to penetrate the earth upon longitudinal movement of said drill rod by said longitud­inal rod moving means and operation of said mole by reciprocal movement of said hammer.
Claim 3
Dependent Claim 160 words
A controllable tool for drilling holes in soft earth comprising an elongated rigid supporting drill rod or pipe, means supporting said drill rod for earth boring or piercing movement, including means for moving said drill rod longitudinally for penetrating the earth, means for rotating said drill rod or pipe while penetrating the earth, and means for controlling the direction of movement of said drill rod or pipe along a straight or curv­ed path, said drill rod or pipe moving and rotating means being constructed to permit addition and removal of supporting drill rod or pipe during earth penetrating operation, a boring member comprising an expander having a base end supported on and larger in diameter than said rod or pipe and tapering longitudinally forward therefrom to a cylind­rical extension extending a short distance forward, and said tool being operable to penetrate the earth upon longitudinal movement of said drill rod or pipe by said longitudinal rod or pipe moving means.
Claim 4
Dependent Claim 160 words
A controllable tool for drilling holes in soft earth comprising an elongated rigid supporting drill rod or pipe, means supporting said drill rod for earth boring or piercing movement, including means for moving said drill rod longitudinally for penetrating the earth, means for rotating said drill rod or pipe while penetrating the earth, and means for controlling the direction of movement of said drill rod or pipe along a straight or curv­ed path, said drill rod or pipe moving and rotating means being constructed to permit addition and removal of supporting drill rod or pipe during earth penetrating operation, a boring member comprising an expander having a base end supported on and larger in diameter than said rod or pipe and tapering longitudinally forward therefrom to a cylind­rical extension extending a short distance forward, and said tool being operable to penetrate the earth upon longitudinal movement of said drill rod or pipe by said longitudinal rod or pipe moving means.
Claim 5
Dependent Claim 54 words
A controllable earth drilling tool according to claim 2 in which said direction controlling means comprises means causing drill rod or pipe movement in a curved path through the earth when said rod or pipe is not rotated and causing drill rod or pipe straight line movement when said rod or pipe is rotated.
Claim 6
Dependent Claim 37 words
A controllable earth drilling tool according to claim 1 including means for effecting a controlled rotation of said mole to control the direction of movement of said drill pipe and mole along a straight or curved path.
Claim 7
Dependent Claim 75 words
A controllable earth drilling tool according to claim 3 in which said means for causing said drill rod or pipe to have a straight line or curved path of movement comprises a smooth cylindrical member supported on said cylindrical extens­ion and having an inclined plane as a forwardly extending face penetrating the earth on forward movement and operable to con­trol the path of movement by reaction against the earth through which the tool is moved.
Claim 8
Dependent Claim 60 words
A controllable earth drilling tool according to claim 5 in which said drill rod or pipe rotating means is operable to rotate said drill rod or pipe to rotate said inclined plane face in the earth to permit said tool to penetrate the earth in a straight line movement when moved longitudinally by said drill rod or pipe moving means.
Claim 9
Dependent Claim 47 words
A controllable earth drilling tool according to claim 6 in which said tool is adapted to be operated from a pit or hole in the earth to drive said drill rod or pipe longitudinal­ly therefrom and is adapted to be driven by a surface supported drill rig.
Claim 10
Dependent Claim 43 words
A controllable earth drilling tool according to claim 2 in which said drill rod or pipe moving means comprises motor means adapted to be supported in a pit or hole in the earth on a longitudinally extending track and movable along said track.
Claim 11
Dependent Claim 264 words
A controllable tool for drilling holes in the earth comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting said drill pipe for earth boring or piercing movement, means for moving said drill pipe longitudinally for penetrating the earth, a boring mole supported on said hollow drill pipe comprising a cylindrical housing supported on and open to the forward end of said drill pipe, said housing having a front end with means for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, said anvil and hammer being configured to apply an asymmetric boring force to cause said tool to deviate in a curved path when moved through the earth with said housing in a non-rotating condition, means for effecting a controlled rotation of said mole to control the direction of movement of said drill pipe and mole along a straight or curved path, and means permitting introduction of air pressure sup­plied through said hollow pipe into said housing for operating said hammer and for discharging spent air from said housing to the hole being bored, and said tool being operable to penetrate the earth upon longitudinal movement of said drill pipe by said longitud­inal pipe moving means and operation of said mole by reciprocal movement of said hammer.
Claim 12
Dependent Claim 264 words
A controllable tool for drilling holes in the earth comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting said drill pipe for earth boring or piercing movement, means for moving said drill pipe longitudinally for penetrating the earth, a boring mole supported on said hollow drill pipe comprising a cylindrical housing supported on and open to the forward end of said drill pipe, said housing having a front end with means for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, said anvil and hammer being configured to apply an asymmetric boring force to cause said tool to deviate in a curved path when moved through the earth with said housing in a non-rotating condition, means for effecting a controlled rotation of said mole to control the direction of movement of said drill pipe and mole along a straight or curved path, and means permitting introduction of air pressure sup­plied through said hollow pipe into said housing for operating said hammer and for discharging spent air from said housing to the hole being bored, and said tool being operable to penetrate the earth upon longitudinal movement of said drill pipe by said longitud­inal pipe moving means and operation of said mole by reciprocal movement of said hammer.
Claim 13
Dependent Claim 67 words
A controllable earth drilling tool according to claim 9 including means for rotating said drill pipe while penetrat­ing the earth, and said drill pipe rotating means being selectively operable to rotate said drill pipe and said housing to cause straight line drill pipe movement when said drill pipe is rot­ated and a curved path drill pipe movement through the earth when said drill pipe is not rotated.
Claim 14
Dependent Claim 137 words
A controllable earth drilling tool according to claim 10 in which said cylindrical housing has a tapered front end, said first means on said front end for applying a boring force to the soil comprises an anvil having a striking surface inside said housing and a boring surface outside said housing comprising a cylindrical nose portion having a side face extending longitudinally from the tip at an acute angle thereto, said anvil and nose portion being secured in a fix­ed non-rotatable position in said housing whereby movement of said tool through the soil is deviated from a straight path by reaction of said angled side face against the soil, and said reciprocally movable hammer in applying a per­cussive force to said anvil striking surface cooperates there­with to transmit a percussive force to provide said asymmetric boring force.
Claim 15
Dependent Claim 72 words
A controllable earth drilling tool according to Claim 10 or Claim 11 in which said means for introducing air into said housing comprises a connecting sub on said housing for connecting the same to said hollow drill pipe and having openings for intro­ducing compressed air from said drill pipe into said housing and for exhausting air used in operating said hammer from said housing through said sub into the hole being bored.
Claim 16
Dependent Claim 120 words
A controllable earth drilling tool according to claim 12 in which said connecting sub comprises a first hollow tubu­lar member with a larger body portion and reduced diameter threaded extensions connecting the same to said housing and said hollow drill pipe respectively, said tubular member body portion having at least one exhaust opening adjacent to the point of connection to said hollow drill pipe, a second tubular member positioned inside said tubular extension connected to said hollow drill pipe and ex­tending into the other tubular extension to conduct compressed air to operate said hammer, and means supporting said second tubular member inside said first tubular member to define an annulus through which exhaust air may flow to said exhaust opening.
Claim 17
Dependent Claim 46 words
A controllable earth drilling tool according to claim 13 in which said connecting sub includes an annular check valve supported on said second tubular member to permit flow of ex­haust air from said tool housing and prevent air flow from the borehole into said tool housing.
Claim 18
Dependent Claim 158 words
A controllable earth drilling tool according to claim 12 in which said connecting sub comprises a first hollow tubu­lar member with a larger body portion and reduced diameter threaded extensions connecting the same to said housing and said hollow drill pipe respectively, said tubular member body portion having at least one exhaust opening adjacent to the point of connection to said hollow drill pipe, a second tubular member positioned inside said tubular extension connected to said hollow drill pipe and ex­tending into the other tubular extension to conduct compressed air to operate said hammer, an annular bushing, with longitudinally extending passages therethrough, supporting said second tubular member inside said first tubular member to provide a passage through which exhaust air may flow to said exhaust opening, and an annular check valve supported on said second tubular member to permit flow of exhaust air from said tool housing and prevent air flow from the borehole into said tool housing.
Claim 19
Independent Claim 124 words
A method of drilling holes in soft earth comprising providing an elongated rigid supporting drill rod or pipe with a boring member comprising a frustoconical expand­er having a base end supported on and larger in diameter than said rod or pipe and tapering longitudinally forward therefrom to a cylindrical extension extending a short distance forward, said boring member including means permitting straight line boring movement when in one position and curved line boring movement when in another position, moving said drill rod or pipe longitudinally to penetrate the earth with said boring member, and controlling the direction of movement of said drill rod or pipe from outside the hole being bored by moving said boring member to said one position or said other position.
Claim 20
Independent Claim 124 words
A method of drilling holes in soft earth comprising providing an elongated rigid supporting drill rod or pipe with a boring member comprising a frustoconical expand­er having a base end supported on and larger in diameter than said rod or pipe and tapering longitudinally forward therefrom to a cylindrical extension extending a short distance forward, said boring member including means permitting straight line boring movement when in one position and curved line boring movement when in another position, moving said drill rod or pipe longitudinally to penetrate the earth with said boring member, and controlling the direction of movement of said drill rod or pipe from outside the hole being bored by moving said boring member to said one position or said other position.
Claim 21
Dependent Claim 89 words
A method of drilling according to claim 16 in which said step of controlling the direction of movement of said drill rod or pipe comprises providing means to cause the same to move in a curved path through the earth when said rod or pipe is not rotated and to cause drill rod or pipe straight line movement when said rod or pipe is rotated, and selectively rotating said drill rod or pipe to control drill rod or pipe movement selectively between a straight path and a curved path.
Claim 22
Dependent Claim 117 words
A method of drilling according to claim 17 in which said step of controlling the direction of movement of said drill rod or pipe comprises providing means for causing said drill rod or pipe to have a straight line or curved path of movement comprising a smooth cylindrical member supported on said cylindrical extension and having an inclined plane as a forwardly extend­ing face to control the path of movement by reaction against the earth through which the tool is moved, and rotating said drill rod or pipe from its base end to rotate said inclined plance face to permit said tool to penetrate the earth in a straight line movement when moved longitudinally into the earth.
Claim 23
Independent Claim 203 words
A method of drilling holes in the earth comprising providing a hollow elongated rigid supporting drill pipe with a boring member comprising a cylindrical housing, a first means on said front end for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, said anvil and hammer being configured to apply an asymmetric boring force to cause said tool to deviate in a curved path when moved through the earth with said housing in a non-rotating condition, said housing being open to receive air pressure supplied through said hollow pipe for operating said hammer, moving said drill pipe longitudinally and supplying compressed air to reciprocate said hammer to penetrate the earth, and selectively rotating said drill pipe while pene­trating the earth, to rotate said pipe and said housing to cause straight line drill pipe movement when said pipe is rot­ated and a curved path drill pipe movement through the earth when said pipe is not rotated.
Claim 24
Independent Claim 203 words
A method of drilling holes in the earth comprising providing a hollow elongated rigid supporting drill pipe with a boring member comprising a cylindrical housing, a first means on said front end for applying a boring force to the soil comprising an anvil having a striking surface inside said housing and a boring surface outside said housing, a second means comprising a reciprocally movable hammer positioned in said housing to apply a percussive force to said anvil striking surface for transmitting a percussive force to said boring force applying means, said anvil and hammer being configured to apply an asymmetric boring force to cause said tool to deviate in a curved path when moved through the earth with said housing in a non-rotating condition, said housing being open to receive air pressure supplied through said hollow pipe for operating said hammer, moving said drill pipe longitudinally and supplying compressed air to reciprocate said hammer to penetrate the earth, and selectively rotating said drill pipe while pene­trating the earth, to rotate said pipe and said housing to cause straight line drill pipe movement when said pipe is rot­ated and a curved path drill pipe movement through the earth when said pipe is not rotated.
Claim 25
Dependent Claim 46 words
A method of drilling according to claim 19 in which said drill rod or pipe is rotated from its base end to rotate said asymmetric boring force to permit said tool to penetrate the earth in a straight line movement when moved longitudinally into the earth.
Claim 26
Dependent Claim 184 words
A method of drilling according to claim 20 in which said cylindrical housing has a tapered front end, said first means on said front end for applying a boring force to the soil comprises an anvil having a striking surface inside said housing and a boring surface outside said housing comprising a cylindrical nose portion having a side face extending longitudinally from the tip at an acute angle thereto, said anvil and nose portion being secured in a fixed non-rotatable position in said housing whereby movement of said tool through the soil is deviated from a straight path by reaction of said angled side face against the soil, including the steps of supplying air pressure through said hollow rod for operating said reciprocally movable hammer to apply a percuss­ive force to said anvil striking surface to transmit a percuss­ive force to said side face to provide said asymmetric boring force, and rotating said drill pipe from its base end to rot­ate said asymmetric boring force to permit said tool to pene­trate the earth in a straight line movement when moved longi­tudinally into the earth.
Claim 27
Dependent Claim 53 words
A method of drilling according to claim 19 or claim 18 including the steps of digging a pit or hole in the earth, providing a surface supported drill rig adjacent to said pit or hole, and forcing said tool into the earth from said pit or hole by said surface supported drill rig.
Claim 28
Dependent Claim 45 words
. A method of drilling according to claim 19 or claim 18 including the steps of forcing said tool into the earth from the surface and moving said tool in a curved path beneath an intervening obstacle and back to the surface beyond such obstacle.

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