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EP0227337A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Process for manufacturing photochromic articles

Assignee: Pilkington Group Ltd
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Filing: 1986-12-01
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Granted: —
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Expires: 2006-12-01
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Abstract

Abstract A direct casting process for manufacturing a shaped synthetic plastic article, such as an ophthalmic lens, which has photochromic properties, the process comprising incorporating a photochromic spiro-oxazine compound into a mixture comprising a highly reactive polyfunctional monomer and a low amount of a polymerisation catalyst, and curing the composition in a mould to form the shaped synthetic plastic article.

Inventors

  • 👤 William Ramsey Maltman
  • 👤 Ian Michael Threlfall

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-29 05:55
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/16; G; G03; G03C; G03C1/00; G03C1/685; C08F; C08F2/00; C08F2/44

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 106 words
A direct casting process for manufacturing a shaped synthetic plastic article having photochromic properties, which process comprises incorporating a photochromic spiro-oxazine compound into a mixture comprising a polyfunctional monomer and a polymerisation catalyst; introducing the resultant polymerisable composition into a mould, and curing the composition to form the shaped synthetic plastic article, characterised in that the polyfunctional monomer is a highly reactive monomer, and in that the amount of the polymerisation catalyst is 0.01 to 1% by weight, based on the volume of the monomer, and the amount of the photochromic spiro-oxazine compound is 0.05 to 5% by weight, based on the volume of the monomer.
Claim 2
Dependent Claim 106 words
A direct casting process for manufacturing a shaped synthetic plastic article having photochromic properties, which process comprises incorporating a photochromic spiro-oxazine compound into a mixture comprising a polyfunctional monomer and a polymerisation catalyst; introducing the resultant polymerisable composition into a mould, and curing the composition to form the shaped synthetic plastic article, characterised in that the polyfunctional monomer is a highly reactive monomer, and in that the amount of the polymerisation catalyst is 0.01 to 1% by weight, based on the volume of the monomer, and the amount of the photochromic spiro-oxazine compound is 0.05 to 5% by weight, based on the volume of the monomer.
Claim 3
Dependent Claim 19 words
A process according to Claim 1, wherein the mixture is cured at temperatures ranging from room temperature to 100°C.
Claim 4
Dependent Claim 15 words
A process according to Claim 2, wherein the temperature range is from 40° to 80°C.
Claim 5
Dependent Claim 20 words
A process according to Claim 1, 2 or 3, wherein the curing is performed over a period of 5 hours.
Claim 6
Dependent Claim 21 words
A process according to any one of the preceding claims, wherein the amount of the spiro-oxazine compound is 0.3% by weight.
Claim 7
Dependent Claim 106 words
A process according to any one of the preceding claims, wherein the spiro-oxazine compound is a compound of general formula (I): in which X represents -CH= or -N=, each of R₁ and R₂ independently represents a lower alkyl group, or R₁ and R₂ together represent an alicyclic ring, R₃ represents a lower alkyl group, each of R₄ and R₇ independently represents a hydrogen atom or a lower alkyl group, each of R₅ and R₆ independently represents a hydrogen or halogen atom, a lower alkyl group which optionally may be fluorinated, or a lower alkoxy group, and R₉ʹ represents a hydrogen atom or a lower alkoxy group.
Claim 8
Dependent Claim 48 words
A process according to Claim 6, wherein each of R₁, R₂ and R₃ independently represents a methyl group, each of R₄ and R₇ independently represents a methyl group, and each of R₅ and R₆ independently represents a methyl, trifluoromethyl or methoxy group, and R₉ʹ represents a methoxy group.
Claim 9
Dependent Claim 29 words
A process according to any one of the preceding claims, wherein the polyfunctional monomer is a methacrylate or acrylate of a linear or branched aliphatic or aromatic liquid polyol.
Claim 10
Dependent Claim 23 words
A process according to claim 8, wherein the polyfunctional monomer is triethylene glycol dimethacrylate, ethylene glycol dimethacrylate, 1,3-butyleneglycol dimethacrylate, or trimethylol propane trimethacrylate.
Claim 11
Dependent Claim 30 words
A process according to any one of the preceding claims, wherein up to 30% by weight, based on the volume of the polyfunctional monomer, of a monofunctional comonomer is added.
Claim 12
Dependent Claim 20 words
A process according to any one of the preceding claims, wherein the shaped synthetic plastic article is an ophthalmic lens.

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